{"product_id":"zonesun-zs-fscs05-automatic-vision-counting-machine-for-small-parts","title":"ZONESUN ZS-FSCS05 Automatic Vision Counting Machine for Small Parts","description":"\u003cdiv style=\"max-width: 944px; margin: 0 auto; font-size: 16px; line-height: 1.7; overflow-wrap: break-word;\"\u003e\n\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FSCS05 Automatic Vision Counting Machine\u003c\/strong\u003e is designed for high-speed counting of \u003cstrong\u003esmall industrial parts and free-flowing components\u003c\/strong\u003e such as screws, nuts, fasteners, connectors, terminals, electronic components, buttons, seeds, steel beads and similar items.\u003c\/p\u003e\n\u003cp\u003eAn industrial camera and enclosed vision inspection area detect parts without physical contact. A dual-stage feeding system controls material flow before counting, while the conveyor and buffering structure help maintain stable feeding for batch dispensing and downstream packaging.\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-FSCS05\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSize Range:\u003c\/strong\u003e Cube: L2–30 mm; Cuboid\/Cylinder: Φ≤20 mm, L≤50 mm\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAccuracy:\u003c\/strong\u003e 99.99%, No Negative Error\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePack Quantity:\u003c\/strong\u003e ≥100 pcs\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower \/ Air:\u003c\/strong\u003e 220 V, 50 Hz, 0.4 kW \/ 0.5–0.6 MPa\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEfficiency:\u003c\/strong\u003e Φ10 mm, 1000 pcs: 3–4 packs\/min; Φ25 mm, 200 pcs: 3–4 packs\/min\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Materials:\u003c\/strong\u003e Fasteners, connectors, cold press terminals, capacitors, zippers, buttons, seeds, medicine, blood collection needles, steel beads, etc.\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePackaging Machine:\u003c\/strong\u003e Tubular Film, Premade Pouch, VFFS\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDimensions:\u003c\/strong\u003e 1180 × 600 × 970 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cstrong\u003e\u003c\/strong\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance note:\u003c\/strong\u003e Counting accuracy and speed depend on part size, shape, color contrast, overlap tendency, surface reflection, feeding stability and batch quantity. Sample testing is recommended before final configuration.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_d6da2e7e-949b-4aab-a660-ecc2ca47bc65.jpg?v=1789696559\" alt=\"ZONESUN ZS-FSCS05 vision counting machine overview\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_434d0ba3-93c0-4dbf-aeb7-2712eab0b327.jpg?v=1789696558\" alt=\"Vision counting applications for small parts\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_e7d96cda-23b3-47d2-a60e-d48cd56be9b3.jpg?v=1789696558\" alt=\"ZS-FSCS05 technical specifications\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_271e10a5-5acd-4cf2-bfeb-99e0675377c8.jpg?v=1789696558\" alt=\"ZS-FSCS05 machine structure\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_4bffc577-8b2c-4be1-b586-2cf433d575a4.jpg?v=1789696558\" alt=\"Automatic vision counting machine details\"\u003e\u003c\/p\u003e\n\u003ch3\u003eIndustrial Touchscreen Control\u003c\/h3\u003e\n\u003cp\u003eSet counting parameters and monitor real-time count data, production information and machine status through the touchscreen interface.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_d5379cc5-795a-428e-bb9e-907ffac9e5ff.jpg?v=1789696558\" alt=\"ZS-FSCS05 touchscreen control\"\u003e\u003c\/p\u003e\n\u003ch3\u003eHigh-Precision Vision Counting System\u003c\/h3\u003e\n\u003cp\u003eMachine vision detects and counts compatible parts as they pass through the inspection area, enabling non-contact counting without relying on a mechanical counting wheel.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_b7afa371-4906-4a40-ade0-586f569a8d13.jpg?v=1789696558\" alt=\"ZS-FSCS05 industrial vision camera\"\u003e\u003c\/p\u003e\n\u003ch3\u003eEnclosed Vision Inspection Area\u003c\/h3\u003e\n\u003cp\u003eThe enclosed inspection section helps reduce interference from surrounding light and provides more stable imaging conditions for the camera system.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_7f31a23b-e750-4985-b7f7-d766aa0e1a95.jpg?v=1789696558\" alt=\"Enclosed vision inspection area\"\u003e\u003c\/p\u003e\n\u003ch3\u003eDual-Stage Feeding System\u003c\/h3\u003e\n\u003cp\u003eBulk feeding and fine feeding work together with material buffering to control the flow of parts before counting and batch discharge.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_654cb750-7571-40dd-aaa9-cb1d0bc611fe.jpg?v=1789696558\" alt=\"Dual-stage feeding system\"\u003e\u003c\/p\u003e\n\u003ch3\u003eAutomatic Conveyor Feeding\u003c\/h3\u003e\n\u003cp\u003eThe conveyor continuously transports compatible parts through the vision area and supports integration with downstream packaging equipment.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_1b00a449-5364-4c2f-918d-a225a196e12e.jpg?v=1789696558\" alt=\"Automatic conveyor feeding system\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_3d7b86ad-b455-4e87-b04b-607e5fe99716.jpg?v=1789696558\" alt=\"ZS-FSCS05 counting and packaging integration\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose Vision Counting?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eNon-contact detection:\u003c\/strong\u003e Suitable for many small parts that are difficult to count reliably with traditional mechanical structures.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFlexible part recognition:\u003c\/strong\u003e Camera parameters can be configured around the actual part size, shape and visual characteristics.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControlled feeding:\u003c\/strong\u003e Dual-stage feeding helps separate and meter parts before they enter the inspection area.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLower drop structure:\u003c\/strong\u003e Helps reduce impact on suitable parts compared with systems that rely on long free-fall distances.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePackaging-line integration:\u003c\/strong\u003e Can be paired with compatible pouch or vertical-form-fill-seal equipment for automated counting and packing.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBest-Suited Materials\u003c\/h2\u003e\n\u003cp\u003eThis machine is best suited to \u003cstrong\u003esmall, discrete and free-flowing components\u003c\/strong\u003e such as screws, nuts, washers, connectors, terminals, electronic components, buttons, seeds, beads, plastic pieces and similar industrial parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNeeds separate evaluation:\u003c\/strong\u003e transparent parts, highly reflective parts, tangled components, overlapping flat pieces, sticky materials, dusty products, very soft items or mixed parts with very similar visual features.\u003c\/p\u003e\n\u003ch2\u003eWhat Determines Counting Accuracy?\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x: auto;\"\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; min-width: 600px;\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eFactor\u003c\/th\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eWhy It Matters\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003ePart Shape \u0026amp; Size\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eParts must be distinguishable and pass through the inspection zone in a controllable flow.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eColor \/ Contrast\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eClear contrast between the part and inspection background improves image recognition.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eSurface Reflection\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eHighly reflective or transparent surfaces can require lighting and camera adjustment.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eFeeding Stability\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eExcessive overlap, tangling or surging can reduce recognition stability.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eBatch Quantity\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eTarget quantity affects feeding strategy and total cycle time.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear photos and video of the parts\u003c\/li\u003e\n\u003cli\u003ePart length, width, diameter and thickness\u003c\/li\u003e\n\u003cli\u003ePart material, color and surface finish\u003c\/li\u003e\n\u003cli\u003eWhether parts overlap, tangle, stick or generate dust\u003c\/li\u003e\n\u003cli\u003eRequired quantity per pack\u003c\/li\u003e\n\u003cli\u003eRequired packs per minute\u003c\/li\u003e\n\u003cli\u003eBag type and bag dimensions\u003c\/li\u003e\n\u003cli\u003eWhether the machine will connect to an existing packaging machine\u003c\/li\u003e\n\u003cli\u003eAvailable power supply and compressed-air conditions\u003c\/li\u003e\n\u003cli\u003eWhether sample counting tests are required before production\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan one machine count different parts?\u003c\/strong\u003e\u003cbr\u003eYes, different compatible parts can be configured with different vision and feeding parameters. Significant changes in shape or size may require mechanical adjustment or separate feeding settings.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it count transparent or shiny parts?\u003c\/strong\u003e\u003cbr\u003ePossibly, but these materials are more challenging for machine vision. Lighting, background and camera parameters should be tested using actual samples.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it count screws and other small hardware?\u003c\/strong\u003e\u003cbr\u003eYes. Fasteners and small hardware are typical applications when the parts can be separated and presented consistently to the camera.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it connect directly to a bagging machine?\u003c\/strong\u003e\u003cbr\u003eYes. It can be integrated with compatible tubular-film, premade-pouch or VFFS packaging systems after confirming discharge height, timing and control signals.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIs 99.99% accuracy guaranteed for every product?\u003c\/strong\u003e\u003cbr\u003eNo. That figure should be treated as a reference under suitable test conditions. Actual performance depends on the part and feeding conditions, so sample testing is recommended.\u003c\/p\u003e\n\u003ch2\u003eNeed Help Testing Your Parts?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003epart photos, dimensions, target count per pack and required output\u003c\/strong\u003e. We can evaluate the vision-recognition and feeding requirements and recommend the appropriate ZS-FSCS05 configuration. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":57437300916390,"sku":null,"price":29999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_94bf0bfd-1063-46c0-8f13-15b6b4d1dad3.jpg?v=1789696646","url":"https:\/\/www.zonesun.com\/fr\/products\/zonesun-zs-fscs05-automatic-vision-counting-machine-for-small-parts","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}