{"product_id":"nesun-zs-fal180g10-automatic-paste-filling-and-capping-line-with-4-head-servo-filler","title":"NESUN ZS-FAL180G10 Automatic Paste Filling and Capping Line with 4-Head Servo Filler","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180G10\u003c\/strong\u003e is a fully \u003cstrong\u003eautomatic paste filling and capping line\u003c\/strong\u003e designed for paste and other viscous products. Operating at approximately \u003cstrong\u003e30–50 bottles per minute\u003c\/strong\u003e, it integrates \u003cstrong\u003erotary bottle unscrambling, four-head servo piston filling, automatic cap feeding, cap pressing, multi-wheel tightening\u003c\/strong\u003e, and \u003cstrong\u003efinished bottle conveying\u003c\/strong\u003e into one continuous automated process.\u003c\/p\u003e\u003cp\u003eThe \u003cstrong\u003eservo-controlled piston filling system\u003c\/strong\u003e supports filling ranges of \u003cstrong\u003e10–180ml \/ 30–500ml \/ 100–1000ml\u003c\/strong\u003e (depending on pump configuration) with \u003cstrong\u003e≤±1% filling accuracy\u003c\/strong\u003e and a \u003cstrong\u003e90L stainless steel hopper\u003c\/strong\u003e. After filling, caps are automatically sorted via vibratory bowl, pressed into position, and tightened by multiple capping wheels — reducing manual handling and improving efficiency in viscous product packaging lines.\u003c\/p\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eFilling Machine — ZS-YT4T-4PX\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage\u003c\/strong\u003e: 110\/220V, 50–60Hz, 1 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Range\u003c\/strong\u003e: 10–180ml \/ 30–500ml \/ 100–1000ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed\u003c\/strong\u003e: Approx. 30–50 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Pump\u003c\/strong\u003e: Piston pump (servo-driven)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy\u003c\/strong\u003e: ≤±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Heads\u003c\/strong\u003e: 4 (customizable)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStorage Tank\u003c\/strong\u003e: 90 L\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl\u003c\/strong\u003e: 7-inch touchscreen\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConveyor\u003c\/strong\u003e: 2000 × 114 mm (customizable)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Supply\u003c\/strong\u003e: 0.6–0.8 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L×W×H)\u003c\/strong\u003e: 2000 × 800 × 1800 mm; Weight: 200 kg\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cstrong\u003eCapping Machine — ZS-XG16P\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Height\u003c\/strong\u003e: 30–300 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap Diameter\u003c\/strong\u003e: 18–70 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Diameter\u003c\/strong\u003e: 20–160 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed\u003c\/strong\u003e: 20–60 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Voltage\u003c\/strong\u003e: AC 220V \/ 110V, 50–60Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Pressure\u003c\/strong\u003e: 0.4–0.6 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions\u003c\/strong\u003e: 2420 × 680 × 1700 mm (machine) + 500 × 500 × 1640 mm (vibratory sorter)\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-FAL180G10 Automatic Paste Filling and Capping Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_ff7c59bb-bcea-4f94-bd06-1770ecbd9067.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 4-Head Servo Piston Paste Filling Capping Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_85d34dfd-cf8c-4a9f-9aab-4648b48d0987.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 30-50 Bottles Per Min Viscous Paste Filling\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_89c9d828-79cc-4f13-ae71-d6411702b8c9.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 90L Hopper Servo Piston Filling 1 Percent Accuracy\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_6f3d0ef1-886a-497a-8a2b-768685c8c3c2.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 Rotary Bottle Unscrambler Vibratory Bowl Cap Feeder\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_2b86de5a-1b0b-4bcc-870c-2878f1b1edf8.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 Multi-Wheel Capping Tightening System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_9054c027-f6a2-4d08-8d35-03b6a4676e16.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 Complete Paste Filling Capping Production Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_a8058bc8-20cf-4460-8b8d-7ff6fe582a63.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e4-Head Filling System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eFour filling heads operate simultaneously for increased production capacity. Pneumatically controlled nozzles ensure stable filling and help reduce dripping for cleaner operation.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 4-Head Simultaneous Filling Pneumatic Nozzle Anti-Drip\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_d9fcac87-c523-4c50-833c-d1e13d171c4a.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eServo Piston Filling System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe servo-driven piston system provides precise and consistent dosing of paste and other viscous products, with adjustable filling parameters for stable production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 Servo Piston Filling System Precise Viscous Paste Dosing\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_76420ce9-6e12-42b7-a59b-7e323f0e5872.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eStainless Steel Hopper\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eStores paste and continuously supplies material to the filling system, supporting stable and consistent production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 90L Stainless Steel Hopper Paste Material Supply\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_d1adeea0-e2ff-4878-a39c-55a1615e8675.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCapping System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eCaps are first pressed into position, then progressively tightened by multiple capping wheels for stable and consistent closure.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 Cap Press Multi-Wheel Tightening Capping System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_b353cf4f-1607-4918-a760-8f8189464764.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eVibratory Bowl Cap Feeder\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically sorts and orients caps, then continuously feeds them to the capping station for stable production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 Vibratory Bowl Cap Feeder Automatic Sorting Orientation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_12_b514868a-3155-4e70-bbcc-f6ae85aced68.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eRotary Bottle Unscrambler\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe rotary unscrambler organizes containers and continuously feeds them onto the conveyor for downstream filling.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 Rotary Bottle Unscrambler Container Organizing Conveyor\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_13_ab91bd11-ba17-441d-9a2b-d98019a821a8.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-FAL180G10?\u003c\/h2\u003e\u003cp\u003e✅ \u003cstrong\u003eComplete 5-Step Integrated Line — Bottle to Capped Product:\u003c\/strong\u003e Rotary bottle unscrambling → 4-head servo piston filling → vibratory bowl cap sorting → cap pressing → multi-wheel tightening all integrated in one continuous automated line, eliminating manual handling between steps and improving overall packaging efficiency\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e4-Head Servo Piston Filling — ≤±1% Accuracy:\u003c\/strong\u003e Four simultaneously operating servo-driven piston filling heads deliver ≤±1% filling accuracy across 10–1000ml fill range, ensuring consistent dose compliance for paste, cream, sauce, and other viscous product packaging\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e30–50 Bottles\/Min — Efficient Production Throughput:\u003c\/strong\u003e Integrated filling and capping line operates at 30–50 bottles per minute, providing efficient commercial-scale throughput for viscous product packaging without requiring separate standalone filling and capping equipment\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e90L Stainless Steel Hopper — Continuous Material Supply:\u003c\/strong\u003e Large 90L stainless steel hopper provides extended material capacity for continuous production runs, reducing refill frequency and maintaining stable, uninterrupted paste supply to the 4-head filling system\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eVibratory Bowl Cap Feeder — Automatic Cap Sorting:\u003c\/strong\u003e Vibratory bowl automatically sorts and orients caps for continuous, reliable cap supply to the capping station, eliminating manual cap placement and preventing cap orientation errors during high-speed capping\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eMulti-Wheel Progressive Capping — Consistent Torque Closure:\u003c\/strong\u003e Cap pressing followed by progressive multi-wheel tightening ensures consistent, reliable screw cap closure torque on every bottle, preventing under-tightened or over-tightened caps across different bottle and cap size combinations\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eWide Filling Range (10–1000ml) — Flexible Product Compatibility:\u003c\/strong\u003e Three interchangeable pump configurations cover 10–180ml, 30–500ml, and 100–1000ml filling ranges, providing flexible production capability for different product sizes and packaging formats on one filling and capping line\u003c\/p\u003e\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eCosmetic Cream \u0026amp; Lotion Filling:\u003c\/strong\u003e Automated filling and capping of face cream, body lotion, hair conditioner, sunscreen, and other cosmetic paste and cream products requiring ≤±1% filling accuracy and consistent screw cap closure\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eFood Sauce \u0026amp; Condiment Filling:\u003c\/strong\u003e High-speed filling and capping of tomato sauce, chili sauce, mayonnaise, peanut butter, jam, and other viscous food products requiring 4-head simultaneous filling and reliable cap tightening\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003ePharmaceutical Ointment \u0026amp; Gel Filling:\u003c\/strong\u003e Precise filling and capping of pharmaceutical ointments, topical gels, antiseptic creams, and other viscous pharmaceutical products requiring servo piston accuracy and hygienic stainless steel contact surfaces\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003ePersonal Care \u0026amp; Hygiene Product Filling:\u003c\/strong\u003e Automated filling and capping of shampoo, shower gel, hand sanitizer, toothpaste, and other personal care viscous products requiring consistent dosing and reliable screw cap closure at 30–50 bottles per minute\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eIndustrial Paste \u0026amp; Adhesive Filling:\u003c\/strong\u003e Filling and capping of industrial pastes, adhesives, lubricants, and specialty chemical products requiring servo piston precision, large hopper capacity, and reliable automated capping for commercial production volumes\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":57153191575718,"sku":null,"price":15599.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":57153191608486,"sku":null,"price":15599.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_39ce2b4b-0eab-4071-a45b-a2e6ac650d77.jpg?v=1787563197","url":"https:\/\/www.zonesun.com\/id\/products\/nesun-zs-fal180g10-automatic-paste-filling-and-capping-line-with-4-head-servo-filler","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}