{"product_id":"zonesun-zs-fal180v20-small-bottle-filling-capping-labeling-line","title":"ZONESUN ZS-FAL180V20 Automatic Tube-shaped Bottle Filling, Capping, Labeling \u0026 Coding Production Line","description":"\u003ch2 dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003eDescription\u003c\/h2\u003e\n\u003cp dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180V20 Automatic Small Bottle Production Line\u003c\/strong\u003e is designed for the continuous \u003cstrong\u003ebottle unscrambling, filling, capping, labeling, and coding\u003c\/strong\u003e of slender small bottles. It integrates automatic bottle feeding, a \u003cstrong\u003e16-head tracking filling system\u003c\/strong\u003e, \u003cstrong\u003e12-head capping system\u003c\/strong\u003e, automatic cap feeding, bottle turnover, horizontal labeling, and coding.\u003c\/p\u003e\n\u003cp dir=\"auto\"\u003eWith a production capacity of \u003cstrong\u003e12,000–15,000 bottles\/hour\u003c\/strong\u003e, the line provides efficient and continuous packaging for compatible small cylindrical bottles. The tracking filling system fills bottles while they move along the conveyor, helping improve production efficiency and reduce downtime.\u003c\/p\u003e\n\u003ch3\u003e\u003cstrong\u003eZS-SLJ5 Elevator\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 220 V \/ 50 Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle Type:\u003c\/strong\u003e 60 ml Bottle (Φ20.8 × 110.4 mm)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e 2035 × 1339.51 × 717 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cstrong\u003eZS-LPH200 Bottle Unscrambler\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 380 V, 50 Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 1 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Holder Diameter:\u003c\/strong\u003e Φ980 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRotation Speed:\u003c\/strong\u003e 0–16 rpm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e ≥200 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle Size:\u003c\/strong\u003e 60 ml (Φ20.8 × 110.4 mm)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e About 1800 × 900 × 1500 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cstrong\u003eZS-AFC16PB Filling and Capping Machine\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e 12,000–15,000 bottles\/hour\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle:\u003c\/strong\u003e 30 ml PP Bottle\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Qualification Rate:\u003c\/strong\u003e ≥99%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 380 V, 50 Hz, 3-Phase 4-Wire\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 5.5 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e 3800 × 1380 × 1750 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3\u003e\u003cstrong\u003eZS-TB125D Labeling Machine\u003c\/strong\u003e\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eLabeling Speed:\u003c\/strong\u003e 600 bottles\/min (stable speed; based on 10 ml oral liquid bottles)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLabeling Accuracy:\u003c\/strong\u003e ±0.5 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Product:\u003c\/strong\u003e 10 ml Oral Liquid Bottles\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLabel Roll Inner Diameter:\u003c\/strong\u003e 76 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLabel Roll Outer Diameter:\u003c\/strong\u003e 420 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLabeling Method:\u003c\/strong\u003e Vertical bottle feeding, horizontal labeling\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Failure Rate:\u003c\/strong\u003e \u0026lt;0.01%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDefective Product Detection Accuracy:\u003c\/strong\u003e 99.9%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 220 V, 50\/60 Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTotal Power:\u003c\/strong\u003e 2.7 kW, AC 220 V, 50\/60 Hz, Single Phase\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Pressure:\u003c\/strong\u003e 5–7 kg\/cm²\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNet Weight:\u003c\/strong\u003e 200 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-FAL180V20 Automatic Small Bottle Filling Capping Labeling Coding Production Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_d83248cd-ef46-4c61-8e54-6ced27af6daa.jpg?v=1789442212\"\u003e\u003cimg alt=\"ZS-FAL180V20 12000-15000 Bottles Per Hour 16-Head Tracking Filling 12-Head Capping\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_30b5e894-081b-4275-a675-38f1842374a8.jpg?v=1789442211\"\u003e\u003cimg alt=\"ZS-FAL180V20 Bottle Unscrambling Filling Capping Labeling Coding Workflow\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_196176db-add6-461a-b7ce-a2c2e6a0bae6.jpg?v=1789442211\"\u003e\u003cimg alt=\"ZS-FAL180V20 ZS-LPH200 Bottle Unscrambler ZS-AFC16PB Filling Capping Machine\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_4ea6a7a2-c7e2-44d5-b977-b6177992ea85.jpg?v=1789442211\"\u003e\u003cimg alt=\"ZS-FAL180V20 ZS-TB125D Horizontal Labeling Machine 600 Bottles Per Min\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_cf8dbf08-3b62-47e8-81e0-3b9b5435d82b.jpg?v=1789442211\"\u003e\u003cimg alt=\"ZS-FAL180V20 ZS-SLJ5 Bottle Elevator Feeder 60ml Slender Cylindrical Bottle\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_f84ad987-9061-483f-8331-b1752f359d2d.jpg?v=1789442211\"\u003e\u003cimg alt=\"ZS-FAL180V20 Automatic Cap Feeding Vibratory Bowl Sort Orient Continuous\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_95e3dd6f-6c61-4988-9ca8-60ccf9cb9df8.jpg?v=1789442254\"\u003e\u003cimg alt=\"ZS-FAL180V20 Bottle Turnover System Upright to Side Labeling Conveying\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_600e793e-7b37-4d3e-b7d3-4b709ff30821.jpg?v=1789442254\"\u003e\u003cimg alt=\"ZS-FAL180V20 Full Production Line View Slender Small Bottle Packaging System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_88b6aceb-2f9c-453c-9e8d-de52889ef6dc.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Bottle Unscrambling System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically lifts, sorts and orients bottles with the openings facing upward, then feeds them continuously into the filling station.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 Automatic Bottle Unscrambling Lift Sort Orient Opening Up Feed Filling\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_a0ab3899-c438-46b3-b378-e7556e2ab832.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e16-Head Tracking Filling System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically tracks moving bottles for continuous filling without stopping the conveyor, improving throughput and production efficiency.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 16-Head Tracking Filling System Continuous Moving Bottle No Stop Conveyor\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_95f4cfda-b3cf-4c2f-bbed-1c5a91694be0.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e12-Head Capping System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eEquipped with high-quality sealing components, the 12-head capping system delivers fast, reliable sealing performance and is easy to disassemble for cleaning and disinfection.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 12-Head Capping System High-Quality Sealing Easy Disassemble Clean Disinfect\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_12_01604c73-0a49-48b1-8669-4cdc9e2d40c3.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Cap Feeding System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe vibratory bowl automatically sorts and orients caps, then continuously feeds them to the cap station for efficient capping.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 Automatic Cap Feeding Vibratory Bowl Sort Orient Continuous Cap Station\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_13_fd58e926-2f6f-49ad-a9f4-497d14db3337.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Bottle Turnover System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically turns upright bottles onto their sides for stable conveying through the labeling and coding process.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 Bottle Turnover System Upright to Side Stable Conveying Labeling Coding\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_14_7056018e-4620-4ee8-96d2-3d5a12fbd727.jpg?v=1789442256\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Labeling \u0026amp; Coding System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eApplies labels and prints production dates, batch numbers or other traceability information during continuous bottle conveying.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V20 Automatic Labeling Coding System Production Date Batch Number Traceability\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_15_407dec1e-5018-4bba-b52d-24fb358abb6a.jpg?v=1789442255\"\u003e\u003c\/p\u003e\n\u003ch2\u003eHow the Complete Line Works\u003c\/h2\u003e\n\u003cp\u003eThe ZS-FAL180V20 combines multiple machines into one continuous workflow: \u003cstrong\u003ebottle feeding → bottle unscrambling → tracking filling → cap feeding → capping → bottle turnover → horizontal labeling → coding\u003c\/strong\u003e. This layout is intended for high-speed packaging of slender cylindrical bottles that need stable orientation through every process.\u003c\/p\u003e\n\u003ch2\u003eKey Advantages\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-speed continuous operation:\u003c\/strong\u003e The 16-head tracking filling system fills bottles while they move, helping reduce stop-and-go indexing and supporting higher throughput.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated filling and capping:\u003c\/strong\u003e Filling, cap feeding and multi-head capping are synchronized within the production line to reduce manual transfer between processes.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic bottle orientation:\u003c\/strong\u003e Bottle unscrambling and turnover systems help keep small, narrow bottles correctly oriented before filling and labeling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHorizontal labeling for slender bottles:\u003c\/strong\u003e Turning bottles onto their side improves stability during labeling when upright conveying is less reliable.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTraceability-ready:\u003c\/strong\u003e Coding can be integrated after labeling for production dates, batch numbers or other identification information.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom-engineered line:\u003c\/strong\u003e Bottle handling parts, filling parameters, cap feeding, capping heads and labeling configuration can be adapted to the customer's actual bottle and closure.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBest-Suited Products \u0026amp; Containers\u003c\/h2\u003e\n\u003cp\u003eThis line is best suited to \u003cstrong\u003esmall, slender cylindrical bottles\u003c\/strong\u003e used for oral liquids, healthcare products, personal-care liquids, chemical liquids and other compatible low- to medium-viscosity products. The exact filling system, bottle handling and capping configuration should be confirmed according to the customer's liquid, bottle and cap.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e The bottle sizes shown in the specification tables are reference\/test configurations for individual modules. Because this is a customized production line, final machine dimensions, bottle range, speed and tooling should be confirmed using your actual bottle and cap samples.\u003c\/p\u003e\n\u003ch2\u003eWhat Needs to Be Customized?\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x: auto;\"\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; min-width: 620px;\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eProcess\u003c\/th\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eWhat We Need to Confirm\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eBottle Unscrambling\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eBottle material, diameter, height, shape, center of gravity and neck orientation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eFilling\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eLiquid name, viscosity, target volume, foaming behavior and required accuracy\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCap Feeding \u0026amp; Capping\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCap diameter, height, structure, thread\/pressing method and required torque\/sealing result\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eLabeling\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eLabel size, label material, application position and bottle surface\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCoding\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eRequired code content, print position and coding technology\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear bottle and cap photos\u003c\/li\u003e\n\u003cli\u003eBottle drawing or dimensions: diameter, height, neck size and opening diameter\u003c\/li\u003e\n\u003cli\u003eCap dimensions and cap structure\u003c\/li\u003e\n\u003cli\u003eLiquid\/product name and viscosity\u003c\/li\u003e\n\u003cli\u003eTarget filling volume\u003c\/li\u003e\n\u003cli\u003eRequired output in bottles\/hour\u003c\/li\u003e\n\u003cli\u003eLabel size and labeling position\u003c\/li\u003e\n\u003cli\u003eRequired coding content and position\u003c\/li\u003e\n\u003cli\u003eAvailable factory power supply and compressed-air conditions\u003c\/li\u003e\n\u003cli\u003eWhether FAT\/sample testing with your bottles and caps is required before shipment\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance Note:\u003c\/strong\u003e The listed production speeds, filling accuracy and labeling performance are reference values based on specific test configurations. Actual line speed is determined by the slowest process in the final configuration and can vary with bottle stability, liquid properties, cap design, label material and required quality standards.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan this line be used for a different bottle size?\u003c\/strong\u003e\u003cbr\u003eYes, but bottle handling parts and machine settings may need to be customized. For major size changes, different tooling or change parts may be required.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhy does the line use horizontal labeling?\u003c\/strong\u003e\u003cbr\u003eSlender bottles can be unstable when labeled upright. Turning them onto their side helps improve bottle support and label application stability for compatible bottle shapes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan the filling system handle foamy or viscous liquids?\u003c\/strong\u003e\u003cbr\u003eThe standard configuration shown here should be evaluated against the actual liquid. If the product foams, is viscous or contains particles, a different filling principle or nozzle structure may be recommended.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan the cap feeder handle different caps?\u003c\/strong\u003e\u003cbr\u003eThe vibratory cap feeder and capping system are normally customized around a specific cap shape and size. Different cap families may require separate bowls, tracks or change parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan ZONESUN test my bottle before production?\u003c\/strong\u003e\u003cbr\u003eYes. For a customized high-speed line, sending bottle, cap, label and product information—or physical samples—is strongly recommended before finalizing the design.\u003c\/p\u003e\n\u003ch2\u003eNeed a Customized Small-Bottle Packaging Line?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003ebottle drawing, cap details, liquid information, filling volume, target speed and label specifications\u003c\/strong\u003e. Our engineering team can evaluate the complete process and recommend the appropriate filling, capping, labeling and coding configuration. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"Customized","offer_id":57389086802086,"sku":null,"price":82999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_5d2233da-6932-4944-bd57-3f022697ac55.jpg?v=1789442552","url":"https:\/\/www.zonesun.com\/ko\/products\/zonesun-zs-fal180v20-small-bottle-filling-capping-labeling-line","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}