{"product_id":"zonesun-zs-fal180g10-automatic-paste-filling-and-capping-line-with-4-head-servo-filler","title":"ZONESUN ZS-FAL180G10 Automatic Paste Filling and Capping Line with 4-Head Servo Filler","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180G10\u003c\/strong\u003e is a fully automatic \u003cstrong\u003epaste filling and capping line\u003c\/strong\u003e designed for compatible viscous products. The line integrates rotary bottle unscrambling, four-head servo piston filling, automatic cap sorting and feeding, cap pressing, multi-wheel tightening and finished-bottle conveying into one continuous process.\u003c\/p\u003e\n\u003cp\u003eThe servo piston filling system supports \u003cstrong\u003e10–180 ml, 30–500 ml or 100–1000 ml\u003c\/strong\u003e filling ranges depending on the selected pump configuration, with a specified filling accuracy of \u003cstrong\u003e≤±1%\u003c\/strong\u003e. A \u003cstrong\u003e90 L stainless-steel hopper\u003c\/strong\u003e supplies product to the four filling heads, while the vibratory bowl automatically sorts and feeds compatible caps to the capping section.\u003c\/p\u003e\n\n\u003ch2\u003eProduction Process\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eBottle Unscrambling → Servo Piston Filling → Cap Sorting \u0026amp; Feeding → Cap Pressing → Multi-Wheel Capping → Finished Bottle Output\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ch3\u003eZS-YT4T-4PX Filling Machine\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage:\u003c\/strong\u003e 110\/220V, 50–60Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 1 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Range:\u003c\/strong\u003e 10–180 ml \/ 30–500 ml \/ 100–1000 ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed:\u003c\/strong\u003e Approx. 30–50 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Pump:\u003c\/strong\u003e Servo-driven piston pump\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ≤±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Heads:\u003c\/strong\u003e 4, customizable\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStorage Tank:\u003c\/strong\u003e 90 L\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl:\u003c\/strong\u003e 7-inch touchscreen\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConveyor:\u003c\/strong\u003e 2000 × 114 mm, customizable\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Supply:\u003c\/strong\u003e 0.6–0.8 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions:\u003c\/strong\u003e 2000 × 800 × 1800 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWeight:\u003c\/strong\u003e 200 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eZS-XG16P Capping Machine\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Height:\u003c\/strong\u003e 30–300 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap Diameter:\u003c\/strong\u003e 18–70 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Diameter:\u003c\/strong\u003e 20–160 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed:\u003c\/strong\u003e 20–60 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Voltage:\u003c\/strong\u003e AC 220V \/ 110V, 50–60Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Pressure:\u003c\/strong\u003e 0.4–0.6 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions:\u003c\/strong\u003e 2420 × 680 × 1700 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVibratory Sorter Dimensions:\u003c\/strong\u003e 500 × 500 × 1640 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-FAL180G10 automatic paste filling and capping line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_ff7c59bb-bcea-4f94-bd06-1770ecbd9067.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 4-head servo piston paste filling capping line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_85d34dfd-cf8c-4a9f-9aab-4648b48d0987.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 30-50 bottles per minute viscous filling line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_89c9d828-79cc-4f13-ae71-d6411702b8c9.jpg?v=1787563126\"\u003e\u003cimg alt=\"ZS-FAL180G10 90L hopper servo piston filling system\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_6f3d0ef1-886a-497a-8a2b-768685c8c3c2.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003ch3\u003eFour-Head Servo Piston Filling\u003c\/h3\u003e\n\u003cp\u003eFour filling heads operate simultaneously to dispense compatible viscous products. Servo-controlled piston movement allows filling parameters to be adjusted for the selected volume range.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 4-head servo piston filling system\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_76420ce9-6e12-42b7-a59b-7e323f0e5872.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003e90 L Stainless-Steel Hopper\u003c\/h3\u003e\n\u003cp\u003eThe large hopper stores product and supplies it continuously to the filling section during production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 90L stainless steel paste hopper\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_d1adeea0-e2ff-4878-a39c-55a1615e8675.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eAutomatic Cap Sorting \u0026amp; Feeding\u003c\/h3\u003e\n\u003cp\u003eThe vibratory bowl sorts and orients compatible caps before feeding them continuously to the capping station.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 vibratory bowl automatic cap feeder\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_12_b514868a-3155-4e70-bbcc-f6ae85aced68.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eCap Pressing \u0026amp; Multi-Wheel Tightening\u003c\/h3\u003e\n\u003cp\u003eCaps are positioned and pressed before multiple capping wheels progressively tighten them onto compatible threaded containers.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 cap pressing multi-wheel capping system\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_b353cf4f-1607-4918-a760-8f8189464764.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eRotary Bottle Unscrambler\u003c\/h3\u003e\n\u003cp\u003eThe rotary unscrambler organizes compatible containers and feeds them onto the conveyor for the downstream filling process.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180G10 rotary bottle unscrambler\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_13_ab91bd11-ba17-441d-9a2b-d98019a821a8.jpg?v=1787563126\"\u003e\u003c\/p\u003e\n\n\u003ch2\u003eSuitable Applications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eCosmetic creams and lotions\u003c\/li\u003e\n\u003cli\u003eHair-care and personal-care products\u003c\/li\u003e\n\u003cli\u003eCompatible sauces and condiments\u003c\/li\u003e\n\u003cli\u003eJam and other flowable viscous food products\u003c\/li\u003e\n\u003cli\u003eLubricants and selected industrial viscous liquids\u003c\/li\u003e\n\u003cli\u003eOther compatible paste or high-viscosity products\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eApplication note:\u003c\/strong\u003e Product viscosity, particle content, filling temperature, bottle opening, cap type and target output should be confirmed before configuration. Products with large particles or special handling requirements may require a different filling system.\u003c\/p\u003e\n\n\u003ch2\u003eFAQ\u003c\/h2\u003e\n\u003ch3\u003eWhat filling ranges are available?\u003c\/h3\u003e\n\u003cp\u003eThe listed pump configurations cover 10–180 ml, 30–500 ml and 100–1000 ml.\u003c\/p\u003e\n\u003ch3\u003eWhat type of filling system does this line use?\u003c\/h3\u003e\n\u003cp\u003eThe ZS-FAL180G10 uses a servo-driven piston filling system designed for compatible viscous liquids and pastes.\u003c\/p\u003e\n\u003ch3\u003eHow many filling heads are included?\u003c\/h3\u003e\n\u003cp\u003eThe standard configuration listed here uses four filling heads. Head quantity may be customized for suitable projects.\u003c\/p\u003e\n\u003ch3\u003eHow are the caps supplied?\u003c\/h3\u003e\n\u003cp\u003eA vibratory bowl sorts and orients compatible caps before feeding them to the pressing and capping section.\u003c\/p\u003e\n\u003ch3\u003eIs 30–50 bottles\/min the guaranteed complete-line output?\u003c\/h3\u003e\n\u003cp\u003eNo. Actual line speed depends on filling volume, viscosity, bottle size, cap feeding and the capacity of the slowest configured station.\u003c\/p\u003e\n\u003ch3\u003eCan bottles and caps be customized?\u003c\/h3\u003e\n\u003cp\u003eYes. Bottle dimensions, cap size and thread structure should be confirmed with samples before final configuration.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":57153191575718,"sku":"00000734","price":15599.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":57153191608486,"sku":"00000733","price":15599.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_39ce2b4b-0eab-4071-a45b-a2e6ac650d77.jpg?v=1787563197","url":"https:\/\/www.zonesun.com\/pl\/products\/zonesun-zs-fal180g10-automatic-paste-filling-and-capping-line-with-4-head-servo-filler","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}