{"product_id":"zonesun-zs-afc18-4-head-magnetic-pump-small-dose-vial-filling-and-capping-line","title":"ZONESUN ZS-AFC18 4-Head Magnetic Pump Small-Dose Vial Filling and Capping Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-AFC18\u003c\/strong\u003e is a fully automatic \u003cstrong\u003e4-head magnetic pump small-dose vial filling and capping line\u003c\/strong\u003e designed for compatible free-flowing, particle-free liquids in vials and other small-dose containers. Four filling channels operate simultaneously to support controlled dosing and efficient production at \u003cstrong\u003e60–70 bottles per minute\u003c\/strong\u003e.\u003c\/p\u003e\u003cp\u003eThe standard filling range is \u003cstrong\u003e5–50ml\u003c\/strong\u003e with specified filling accuracy of approximately \u003cstrong\u003e±1%\u003c\/strong\u003e. After filling, the machine automatically places closures and completes crimp capping through a \u003cstrong\u003edual-station capping system\u003c\/strong\u003e. Star-wheel indexing coordinates container movement through the integrated process. SUS304 stainless steel is specified for filling needles and the outer vibratory bowl.\u003c\/p\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel\u003c\/strong\u003e: ZS-AFC18\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Volume\u003c\/strong\u003e: 5–50 ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy\u003c\/strong\u003e: ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePump Type\u003c\/strong\u003e: Magnetic pump\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNumber of Pump Heads\u003c\/strong\u003e: 4\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity\u003c\/strong\u003e: 60–70 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply\u003c\/strong\u003e: 220V, 50Hz, 5A\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Weight\u003c\/strong\u003e: 1000 kg\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling System\u003c\/strong\u003e: 4-head magnetic pump filling\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePositioning System\u003c\/strong\u003e: Star-wheel indexing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping System\u003c\/strong\u003e: Dual-station crimp capping\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Qualification Rate\u003c\/strong\u003e: ≥99.9%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOuter Vibratory Bowl Material\u003c\/strong\u003e: SUS304\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Needle Material\u003c\/strong\u003e: SUS304\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-AFC18 4-Head Magnetic Pump Vial Filling and Crimp Capping Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_68635a64-99ab-4a67-8f50-842186b85e11.jpg?v=1787906290\"\u003e\u003cimg alt=\"ZS-AFC18 60-70 Bottles Per Min Dual-Station Star-Wheel Vial Filling Capping\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_bf8e7704-ae28-496c-b4d7-dfe0e9f5e03e.jpg?v=1787906290\"\u003e\u003cimg alt=\"ZS-AFC18 5-50ml Filling Range 1 Percent Accuracy Magnetic Pump\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_dc8565af-62e6-4a78-ac5d-bc2de38d8881.jpg?v=1787906290\"\u003e\u003cimg alt=\"ZS-AFC18 SUS304 Filling Needle Vibratory Bowl Crimp Capping\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_14ddc633-b734-4f52-bcb9-dd9017013ac1.jpg?v=1787906290\"\u003e\u003cimg alt=\"ZS-AFC18 Automatic Vial Unscrambling Feeding Conveyor Star-Wheel\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_830b2e4a-3ea9-44a3-b7b3-db83c35fb6af.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eControl Panel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eCentralized touchscreen control provides convenient machine operation, parameter adjustment, and production monitoring.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-AFC18 Centralized Touchscreen Control Panel Parameter Adjustment\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_284a1c44-d208-4e88-8a54-bd8a7b15bf62.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eVial Unscrambling \u0026amp; Feeding\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe loading turntable organizes vials and feeds them continuously into the conveyor for automatic processing.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-AFC18 Loading Turntable Vial Unscrambling Feeding Automatic Conveyor\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_e02d5d70-2891-4915-ba63-8960127f2435.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eVial Conveyor System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe conveyor guides vials smoothly toward the star-wheel processing station for continuous production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-AFC18 Vial Conveyor System Star-Wheel Processing Station Continuous\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_9b260d74-e281-4d47-958d-4a9638acc8ca.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDual-Station Filling \u0026amp; Capping System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eStar-wheel positioning holds each vial securely through filling, cap placement, and capping for stable automatic processing.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-AFC18 Dual-Station Filling Capping Star-Wheel Cap Placement Crimp\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_cd7c0ae9-d403-4e5a-bd68-377fbf07812c.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMagnetic Pump Filling System\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eMagnetic pumps provide controlled liquid dispensing for accurate and consistent vial filling.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-AFC18 4-Head Magnetic Pump Filling System Controlled Liquid Dispensing\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_5d3b4f89-2198-4e6d-8205-89c40db4189b.jpg?v=1787906290\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-AFC18?\u003c\/h2\u003e\u003cp\u003e✅ \u003cstrong\u003e60–70 Bottles\/Min — High-Speed Small-Dose Vial Production:\u003c\/strong\u003e Fully automated vial unscrambling, 4-head magnetic pump filling, dual-station cap placement, and crimp capping delivers 60–70 bottles per minute for continuous high-efficiency processing of oral liquid, essential oil, pharmaceutical, and other small-dose vial products\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e4-Head Simultaneous Magnetic Pump Filling — Efficient Controlled Dispensing:\u003c\/strong\u003e Four magnetic pump heads fill simultaneously with ±1% filling accuracy, providing controlled liquid dispensing for consistent small-dose quantities across every vial throughout high-speed 60–70 BPM production runs\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e5–50ml Filling Range — Small-Dose Vial Compatibility:\u003c\/strong\u003e Filling system covers the 5–50ml range, making the line particularly suitable for oral liquids, essential oils, injectable liquids, pharmaceutical vials, and other small and medium-dose liquid products packaged in crimp-cap vials\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e±1% Filling Accuracy — Consistent Liquid Dosing:\u003c\/strong\u003e Magnetic pump filling system delivers ±1% filling accuracy for consistent dose compliance across every vial in pharmaceutical, food, chemical, and research liquid packaging applications requiring precise small-dose filling\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003ePrecision Star-Wheel Indexing — Stable Vial Positioning Through Every Station:\u003c\/strong\u003e Star-wheel indexing accurately positions and securely holds each vial during filling → closure placement → crimp capping, ensuring stable, consistent processing at every station without vial movement or misalignment at 60–70 BPM\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e≥99.9% Capping Qualification Rate — Reliable Crimp Cap Closure:\u003c\/strong\u003e Dual-station crimp capping system achieves a specified ≥99.9% capping qualification rate, ensuring reliable, consistent vial closure for finished pharmaceutical, oral liquid, and essential oil products requiring secure crimp cap sealing\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eSUS304 Contact Parts — Durable Hygienic Construction:\u003c\/strong\u003e Filling needles and outer vibratory bowl are specified as SUS304 stainless steel, providing durable, corrosion-resistant, hygienic liquid-contact surfaces for pharmaceutical, food, and chemical vial filling applications\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eLine Integration — Expandable Continuous Vial Processing:\u003c\/strong\u003e Operates independently or connects with upstream bottle washing and drying equipment (e.g. ZS-UVS3 drying tunnel) to form a complete Bottle Washing → Drying → Filling → Cap Placement → Crimp Capping continuous vial production line\u003c\/p\u003e\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eOral Liquid \u0026amp; Pharmaceutical Vial Filling:\u003c\/strong\u003e High-speed automated 4-head magnetic pump filling, cap placement, and crimp capping of oral liquid medicines, nutritional supplements, and pharmaceutical vial products requiring 5–50ml filling range, ±1% accuracy, and ≥99.9% crimp cap sealing qualification rate\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eEssential Oil \u0026amp; Aromatic Liquid Vial Filling:\u003c\/strong\u003e Automatic vial unscrambling, magnetic pump filling, and crimp capping of essential oils, aromatic liquids, fragrance concentrates, and other compatible low-viscosity liquid products packaged in small-dose crimp-cap vials\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eInjectable Liquid Vial Filling:\u003c\/strong\u003e Controlled 4-head magnetic pump filling and dual-station crimp capping of injectable liquid products in compatible vials, with star-wheel indexing for stable positioning and SUS304 contact surfaces for hygienic production — actual configuration to be matched to specific production requirements\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eFood \u0026amp; Nutritional Liquid Vial Packaging:\u003c\/strong\u003e Automatic filling and crimp capping of small-dose food liquids, health drink concentrates, functional liquid supplements, and other compatible food-grade liquid products requiring 5–50ml vial filling and reliable crimp cap closure\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eChemical \u0026amp; Laboratory Liquid Vial Filling:\u003c\/strong\u003e Automated magnetic pump filling and crimp capping of chemical reagents, laboratory liquid samples, research liquid products, and specialty chemical solutions packaged in compatible small-dose crimp-cap vials for research, quality control, and industrial applications\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":57229597409446,"sku":null,"price":23699.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_bd037c75-39da-4bb9-a9cd-f83f0eb2bf87.jpg?v=1788229732","url":"https:\/\/www.zonesun.com\/products\/zonesun-zs-afc18-4-head-magnetic-pump-small-dose-vial-filling-and-capping-line","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}