{"product_id":"zonesun-zs-fal180v16-gear-pump-tracking-filling-and-automatic-capping-line","title":"ZONESUN ZS-FAL180V16 Gear Pump Tracking Filling and Automatic Capping Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180V16\u003c\/strong\u003e is a fully automatic \u003cstrong\u003egear pump tracking filling and capping production line\u003c\/strong\u003e designed for compatible liquid products in bottles. Its \u003cstrong\u003eZS-VTGF4 filling module\u003c\/strong\u003e uses four independently controlled gear pumps and nozzles that follow bottles as they move along the conveyor, allowing dynamic filling without repeatedly stopping bottle movement.\u003c\/p\u003e\u003cp\u003eThe \u003cstrong\u003e200–5000mL customizable filling range\u003c\/strong\u003e delivers approximately \u003cstrong\u003e±0.5% filling accuracy\u003c\/strong\u003e under suitable operating conditions. \u003cstrong\u003eAutomatic bottle unscrambling, cap placement, capping, weight inspection\u003c\/strong\u003e, and \u003cstrong\u003edefect rejection\u003c\/strong\u003e complete the packaging process in one continuous automated line. The modular 5-machine configuration can be adapted according to the customer’s bottles, caps, filling material, and production requirements.\u003c\/p\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003ch3\u003eZS-LP300 Bottle Unscrambler\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Consumption\u003c\/strong\u003e: 2.5 m³\/hour\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Bottle Type\u003c\/strong\u003e: Subject to bottles provided by customer\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMain Machine Power\u003c\/strong\u003e: 1.5 kW (220V, 50Hz)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions (L×W×H)\u003c\/strong\u003e: 2000 × 1200 × 1300 mm; Weight: 390 kg\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eZS-VTGF4 Tracking Filling Machine\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply\u003c\/strong\u003e: 110\/220V, 50–60Hz, 7.5 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Pump\u003c\/strong\u003e: Gear pump\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Range\u003c\/strong\u003e: 200–5000 mL (customizable)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed\u003c\/strong\u003e: Approx. 20–50 bottles\/min (based on filling volume)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy\u003c\/strong\u003e: Approx. ±0.5%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Pressure\u003c\/strong\u003e: Approx. 0.5–0.7 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions\u003c\/strong\u003e: Approx. 3600 × 1400 × 1980 mm; Weight: Approx. 530 kg\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eZS-XG446S Cap Dropping Machine\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower\u003c\/strong\u003e: 250W (110\/220V, 50–60Hz)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Cap Size\u003c\/strong\u003e: Approx. Ø15–35 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle Height\u003c\/strong\u003e: Approx. 10–280 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Capacity\u003c\/strong\u003e: 20–25 BPM\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eZS-XG440B Capping Machine\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower\u003c\/strong\u003e: 2000W (AC 220V, 50Hz)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Bottle Diameter\u003c\/strong\u003e: 35–120 mm (customizable)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity\u003c\/strong\u003e: 2000–6000 bottles\/hour\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions\u003c\/strong\u003e: 2000 × 900 × 1600 mm; Net Weight: 300 kg\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eZS-MD210 Checkweigher\u003c\/h3\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower\u003c\/strong\u003e: 0.15 kW (AC 220V, 50Hz)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSingle Weighing Range\u003c\/strong\u003e: 1500 g\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWeighing Accuracy\u003c\/strong\u003e: ±0.2g–±0.5g; Minimum Scale: 0.1g\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMaximum Speed\u003c\/strong\u003e: 160 pcs\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eRejection Methods\u003c\/strong\u003e: Push rod \/ Swing arm \/ Flip plate \/ Air blowing \/ Belt sinking\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBody Material\u003c\/strong\u003e: SUS304\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-FAL180V16 Gear Pump Tracking Filling Capping Checkweigher Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_9c387440-e74e-443b-8377-048c05ac75cb.jpg?v=1787559329\"\u003e\u003cimg alt=\"ZS-FAL180V16 4-Head Gear Pump Tracking Filling 200-5000mL\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_6be5f689-baa7-4617-adea-d30266fe2680.jpg?v=1787559324\"\u003e\u003cimg alt=\"ZS-FAL180V16 Automatic Bottle Unscrambler Filling Capping Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_ee97b20c-a837-40ff-bd2b-e89a948ecec9.jpg?v=1787559324\"\u003e\u003cimg alt=\"ZS-FAL180V16 Inline Checkweigher Automatic Rejection System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_3199e460-f952-402d-845f-3526aebc1835.jpg?v=1787559332\"\u003e\u003cimg alt=\"ZS-FAL180V16 Sauce Syrup Oil Cosmetic Liquid Filling Capping\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_f355ed66-d867-42e7-9606-a691ff51d8fa.jpg?v=1787559332\"\u003e\u003cimg alt=\"ZS-FAL180V16 Modular 5-Machine Filling Capping Inspection Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_29813e7f-9354-4464-9e70-d0506ef5bbe2.jpg?v=1787559331\"\u003e\u003cimg alt=\"ZS-FAL180V16 Gear Pump 0.5 Percent Accuracy Tracking Nozzle\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_c96ed331-e485-4fa5-b6e0-e636f06869e3.jpg?v=1787559331\"\u003e\u003cimg alt=\"ZS-FAL180V16 Automatic Cap Dropping Capping Tightening\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_209742d1-064d-46f9-99c6-32350911ddd2.jpg?v=1787559329\"\u003e\u003cimg alt=\"ZS-FAL180V16 Complete Liquid Bottling Line Unscramble Fill Cap Inspect\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_36763852-d17c-4115-9bcf-f16a117d9317.jpg?v=1787559331\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eUnscrambling Disc\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eArranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Unscrambling Disc Bottle Sorting Separation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_49530ca6-0387-4f06-8fd4-1de1fa208b92.jpg?v=1787559332\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eBottle Inverting\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically flipping bottles into the required orientation and positioning them upright for smooth transfer to the next processing station.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Bottle Inverting Upright Orientation Transfer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_adb43725-4447-41ff-ad73-52c8d8d1b118.jpg?v=1787559332\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTracking Filling\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAnti-dripping filling nozzles move in sync with the bottles on the conveyor belt, allowing dynamic filling.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Tracking Filling Anti-Drip Nozzle Synchronized Conveyor\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_796656d2-52c1-44fa-8a65-aa606f075ba6.jpg?v=1787559332\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCap Dropping Mechanism\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eGuides and places caps accurately onto bottle openings, ensuring stable cap dropping and precise positioning for the subsequent capping process.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Cap Dropping Mechanism Accurate Placement Positioning\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_13_04715d00-5f8d-46a2-98f6-d54c42ccfb42.jpg?v=1787559332\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCapping Structure\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e3000–5000 BPH high working capacity, capping head quantity is customizable as production need.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Capping Structure 3000-5000 BPH Customizable Heads\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_14_0a37725e-75a5-438f-9004-49064540e092.jpg?v=1787559330\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWeighing Structure\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eDelivers stable and accurate dynamic weight inspection ensuring reliable quality control and consistent product weight during continuous production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Checkweigher Dynamic Weight Inspection Quality Control\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_15_354957f0-d802-45ac-ab6f-6fb300e283fc.jpg?v=1787559331\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eRejecting Structure\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eCustom rejection method according to different kinds of products includes push rod type, swing arm type, flip plate type, air blowing type and belt sinking type.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V16 Rejection Structure Push Rod Swing Arm Air Blowing\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_16_cb0ee028-7314-4da5-a29e-7341d33e457c.jpg?v=1787559327\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-FAL180V16?\u003c\/h2\u003e\u003cp\u003e✅ \u003cstrong\u003eComplete 7-Step Automated Line — Bottle to Inspected Finished Product:\u003c\/strong\u003e Bottle unscrambling → tracking filling → cap dropping → capping → checkweighing → automatic rejection → finished product output all integrated in one continuous automated system, eliminating manual handling between every processing step\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eSynchronized Tracking Filling — Continuous Production Without Stop-Start:\u003c\/strong\u003e Anti-dripping filling nozzles move in sync with bottles on the conveyor during filling, reducing repeated conveyor stopping and supporting smoother, more continuous production throughput compared to conventional stop-fill-go systems\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003e200–5000mL Customizable Filling Range — Flexible Liquid Packaging:\u003c\/strong\u003e Gear pump filling system supports a customizable 200–5000mL filling range, making the line adaptable to different bottle capacities from medium consumer bottles to large industrial containers without complete equipment replacement\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eApprox. ±0.5% Filling Accuracy — Consistent Product Dosing:\u003c\/strong\u003e Four independently controlled gear pump filling heads deliver approximately ±0.5% filling accuracy under specified operating conditions, supporting consistent dose compliance for sauces, syrups, oils, cosmetics, and liquid detergents\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eInline ZS-MD210 Checkweigher — Real-Time Quality Inspection:\u003c\/strong\u003e SUS304 checkweigher dynamically inspects finished bottle weight directly on the production line after filling and capping, identifying products outside preset weight requirements at up to 160 pcs\/min without interrupting production flow\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eAutomatic Rejection — 5 Configurable Rejection Methods:\u003c\/strong\u003e Bottles failing weight inspection are automatically removed via push rod, swing arm, flip plate, air blowing, or belt sinking rejection — configurable to match different product and bottle types — while qualified products continue to finished product output\u003c\/p\u003e\u003cp\u003e✅ \u003cstrong\u003eModular 5-Machine Design — Customizable Line Configuration:\u003c\/strong\u003e Five independent machines (unscrambler, tracking filler, cap dropper, capper, checkweigher) can be individually configured and adapted according to bottle specifications, filling requirements, cap types, and production volumes rather than relying on a fixed monoblock structure\u003c\/p\u003e\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eSauce \u0026amp; Condiment Bottling Lines:\u003c\/strong\u003e Automated filling, capping, and weight inspection of tomato sauce, chili sauce, soy sauce, vinegar, and other compatible liquid and flowable sauce products requiring gear pump tracking filling and inline checkweighing\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eSyrup \u0026amp; Beverage Filling Lines:\u003c\/strong\u003e High-speed gear pump tracking filling and capping of syrups, liquid supplements, functional beverages, and other syrup-consistency products requiring accurate dosing and reliable screw cap closure\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eEdible \u0026amp; Industrial Oil Bottling:\u003c\/strong\u003e Automated filling and capping of edible oils, cosmetic oils, and compatible industrial oil products in bottles requiring gear pump filling accuracy and inline weight inspection for consistent fill volume compliance\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eCosmetic \u0026amp; Personal Care Liquid Filling:\u003c\/strong\u003e Automated bottle unscrambling, filling, capping, and quality inspection of cosmetic liquids, shampoo, body wash, toner, and other personal care liquid products requiring consistent dosing and reliable cap closure\u003c\/p\u003e\u003cp\u003e\u003cstrong\u003eLiquid Detergent \u0026amp; Household Chemical Bottling:\u003c\/strong\u003e High-speed filling and capping of household liquid detergents, fabric softeners, cleaning agents, and compatible industrial liquid products requiring gear pump tracking filling, automatic capping, and inline defect rejection\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":57154030043302,"sku":null,"price":72000.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":57154030076070,"sku":null,"price":72000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_a5687d31-82f3-4bf9-9433-8c8638d06bc9.jpg?v=1787567209","url":"https:\/\/www.zonesun.com\/products\/zonesun-zs-fal180v16-gear-pump-tracking-filling-and-automatic-capping-line","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}