{"product_id":"zonesun-zs-yg100d-automatic-vial-crimping-machine","title":"ZONESUN ZS-YG100D Automatic Dual-Head Vial Crimping Machine","description":"\u003cdiv class=\"zs-yg100d-description\" style=\"max-width: 944px; margin: 0 auto; font-size: 16px; line-height: 1.7; overflow-wrap: break-word;\"\u003e\u003c\/div\u003e\n\u003cdiv class=\"zs-yg100d-description\" style=\"max-width: 944px; margin: 0 auto; font-size: 16px; line-height: 1.7; overflow-wrap: break-word;\"\u003e\n\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-YG100D Automatic Dual-Head Vial Crimping Machine\u003c\/strong\u003e is designed for crimping \u003cstrong\u003ealuminum-plastic flip-off caps\u003c\/strong\u003e onto compatible vials. It combines automatic vial infeed and sorting, vibratory cap sorting and feeding, cap placement, star-wheel positioning, dual-head crimping, and finished vial collection.\u003c\/p\u003e\n\u003cp\u003eThe machine has a specified working capacity of \u003cstrong\u003e40 bottles\/min\u003c\/strong\u003e. Its two crimping heads operate simultaneously, while the touchscreen provides access to machine parameters and operation status. Bottle and cap sizes are customizable, and the star wheel can be replaced to accommodate different vial formats.\u003c\/p\u003e\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eMachine Model:\u003c\/strong\u003e ZS-YG100D\u003cbr\u003e\u003cstrong\u003eMachine Voltage:\u003c\/strong\u003e 220 V, 50 Hz\u003cbr\u003e\u003cstrong\u003ePower:\u003c\/strong\u003e 3 kW (Customizable)\u003cbr\u003e\u003cstrong\u003ePackaging Error:\u003c\/strong\u003e ±0.1%\u003cbr\u003e\u003cstrong\u003eWorking Capacity:\u003c\/strong\u003e 40 bottles\/min\u003cbr\u003e\u003cstrong\u003eCrimping Heads:\u003c\/strong\u003e 2; additional heads available as a customization\u003cbr\u003e\u003cstrong\u003eSuitable Bottle Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003eSuitable Cap Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e Approx. 2060 × 2100 × 1400 mm\u003cbr\u003e\u003cstrong\u003ePackage Dimensions (L × W × H):\u003c\/strong\u003e Approx. 2210 × 1680 × 1660 mm\u003cbr\u003e\u003cstrong\u003ePackage Weight:\u003c\/strong\u003e Approx. 960 kg\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-automatic-vial-crimping-overview.jpg?v=1789444140\" alt=\"ZS-YG100D automatic vial crimping overview: two heads, customizable configuration and 40 bottles per minute\" width=\"944\" height=\"1248\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-flip-off-cap-applications.jpg?v=1789444148\" alt=\"Examples of vial and aluminum-plastic flip-off cap packaging formats\" width=\"944\" height=\"648\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-crimping-machine-specifications.jpg?v=1789444174\" alt=\"ZS-YG100D technical parameter table showing voltage, power, capacity, customizable vial and cap sizes, dimensions and package weight\" width=\"944\" height=\"501\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-crimping-machine-component-diagram.jpg?v=1789444189\" alt=\"ZS-YG100D component diagram showing vial infeed, cap placement, vibratory bowl, crimping heads and collecting tray\" width=\"944\" height=\"831\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-air-compressor-required.jpg?v=1789444217\" alt=\"An air compressor is required for the ZS-YG100D and is sold separately\" width=\"944\" height=\"583\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-touchscreen-control-detail.jpg?v=1789444233\" alt=\"Touchscreen panel for machine parameter adjustment and crimping process control\" width=\"944\" height=\"965\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eTouchscreen Control Panel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAllows operators to adjust machine parameters, monitor operation status and control the crimping process conveniently.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-infeed-sorting-detail.jpg?v=1789444241\" alt=\"Automatic vial infeed and sorting system transfers vials to the crimping station\" width=\"944\" height=\"832\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Vial Infeed \u0026amp; Sorting\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically organizes and feeds incoming vials in an orderly sequence for smooth transfer to the crimping station.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vibratory-cap-bowl-detail.jpg?v=1789444256\" alt=\"Vibratory bowl sorts and feeds aluminum-plastic flip-off caps to the placing station\" width=\"944\" height=\"830\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Cap Sorting \u0026amp; Feeding\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe vibratory bowl automatically sorts, orients and continuously feeds aluminum-plastic caps to the cap-placement station.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-customizable-star-wheel-detail.jpg?v=1789444269\" alt=\"Customizable replacement star wheel for different vial sizes\" width=\"944\" height=\"829\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eReplaceable Vial Positioning Star Wheel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe star wheel indexes and stabilizes vials during cap placement and crimping. It can be customized or replaced for different compatible vial diameters and shapes.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-dual-crimping-head-detail.jpg?v=1789444282\" alt=\"Two crimping heads operate simultaneously to crimp compatible vial caps\" width=\"944\" height=\"831\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eDual-Head Aluminum Cap Crimping\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eTwo crimping heads operate simultaneously for efficient and consistent sealing of compatible aluminum-plastic flip-off caps. Additional heads may be available for higher-output customized configurations.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-finished-vial-collection-tray.jpg?v=1789444297\" alt=\"Collecting tray for finished crimped vials\" width=\"944\" height=\"867\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003cp\u003e\u003cstrong\u003eFinished Vial Collection Tray\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eCollects finished vials after crimping for organized discharge and convenient transfer to the next packaging process.\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-crimping-machine-front-view.jpg?v=1789444313\" alt=\"Full front view of the ZONESUN ZS-YG100D automatic dual-head vial crimping machine\" width=\"944\" height=\"779\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-vial-crimping-machine-side-view.jpg?v=1789444325\" alt=\"Angled view of the ZONESUN ZS-YG100D vial crimping machine\" width=\"944\" height=\"744\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003ch2\u003eWhy Choose the ZS-YG100D?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic vial handling:\u003c\/strong\u003e Vials are fed, positioned and transferred automatically, reducing manual handling between steps.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic cap sorting and placement:\u003c\/strong\u003e A vibratory bowl orients compatible flip-off caps and feeds them continuously to the placement station.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDual-head crimping:\u003c\/strong\u003e Two heads crimp simultaneously to improve output compared with single-head semi-automatic vial crimpers.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReplaceable star wheel:\u003c\/strong\u003e The vial-positioning star wheel can be customized for different compatible vial diameters.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTouchscreen control:\u003c\/strong\u003e Operators can adjust settings and monitor machine status from the control panel.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom-engineered format:\u003c\/strong\u003e Vial size, cap size, star wheel and crimping tooling can be adapted to the customer's actual package.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eSuitable Caps \u0026amp; Vials\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG100D is intended for \u003cstrong\u003ecompatible aluminum-plastic flip-off vial caps\u003c\/strong\u003e used with bottles or vials that can be handled reliably by the infeed system and star wheel.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e This is not a general screw-capping machine. Threaded caps, perfume collars, pump heads or other closure types require a different capping structure.\u003c\/p\u003e\n\u003ch2\u003eWhat Must Be Customized?\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x: auto;\"\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; min-width: 560px;\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003ePart\u003c\/th\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eInformation Required\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eVial Infeed\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eVial material, diameter, height, shape and stability\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCap Feeder\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCap diameter, height, plastic\/aluminum structure and orientation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eStar Wheel\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eVial outer diameter and body profile\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCrimping Head\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eClosure size, skirt dimensions and required sealing result\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear vial and cap photos\u003c\/li\u003e\n\u003cli\u003eVial drawing or dimensions: diameter, height and neck size\u003c\/li\u003e\n\u003cli\u003eCap diameter, cap height and closure structure\u003c\/li\u003e\n\u003cli\u003eRequired production speed\u003c\/li\u003e\n\u003cli\u003eAvailable power supply\u003c\/li\u003e\n\u003cli\u003eAvailable compressed-air pressure and air capacity\u003c\/li\u003e\n\u003cli\u003eWhether multiple vial or cap sizes must be handled\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance Note:\u003c\/strong\u003e The stated 40 bottles\/min is a reference configuration. Final speed depends on vial size, cap geometry, feeding stability, crimping requirements and the customized machine setup.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan this machine handle different vial sizes?\u003c\/strong\u003e\u003cbr\u003eYes, but the star wheel and other bottle-handling parts may need to be replaced or customized for each vial format.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it crimp 13 mm or 20 mm flip-off caps?\u003c\/strong\u003e\u003cbr\u003ePotentially yes, if the vial and closure are compatible with the machine design. Final tooling should be confirmed from actual cap dimensions or samples.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan one vibratory bowl feed several cap sizes?\u003c\/strong\u003e\u003cbr\u003eUsually the cap feeder is designed around a specific cap geometry. Different cap families may require separate tracks, bowls or change parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes it include an air compressor?\u003c\/strong\u003e\u003cbr\u003eNo. A suitable compressed-air source is required and is normally prepared separately.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan ZONESUN test my vial and cap before production?\u003c\/strong\u003e\u003cbr\u003eYes. For an automatic customized crimping system, sending actual vial and cap samples is strongly recommended before the final machine design is confirmed.\u003c\/p\u003e\n\u003ch2\u003eNeed a Customized Vial Crimping Solution?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003evial drawing, cap dimensions, closure photos, target speed and factory utility conditions\u003c\/strong\u003e. Our engineering team can confirm the star wheel, cap feeder and crimping-head configuration. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"220V, 50 Hz","offer_id":57389373980838,"sku":null,"price":19099.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg100d-automatic-dual-head-vial-crimping-machine-main.jpg?v=1789444063","url":"https:\/\/www.zonesun.com\/pt\/products\/zonesun-zs-yg100d-automatic-vial-crimping-machine","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}