{"product_id":"zonesun-zs-dm1-automatic-syringe-denesting-machine-for-prefilled-syringe-lines","title":"ZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Lines","description":"\u003ch2\u003eZONESUN ZS-DM1 Automatic Syringe Denesting Machine for Prefilled Syringe Lines\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-DM1 is an \u003cstrong\u003eautomatic syringe denesting machine\u003c\/strong\u003e designed to remove \u003cstrong\u003eprefilled syringes from nest tubs\u003c\/strong\u003e and transfer them one by one into downstream \u003cstrong\u003efilling and stoppering lines\u003c\/strong\u003e. It supports \u003cstrong\u003eBD, BG, SCHOTT, SCF\u003c\/strong\u003e, and other standard formats, with custom options available for special specifications.\u003c\/p\u003e\n\u003cp\u003eBuilt on a \u003cstrong\u003eSUS304 stainless steel frame\u003c\/strong\u003e with \u003cstrong\u003eSUS316L and medical-grade silicone\u003c\/strong\u003e product-contact parts, the ZS-DM1 meets stringent \u003cstrong\u003epharmaceutical manufacturing standards\u003c\/strong\u003e. A \u003cstrong\u003ePLC touchscreen control system\u003c\/strong\u003e enables real-time monitoring, fault detection, and alarm management. The \u003cstrong\u003emodular design\u003c\/strong\u003e supports both standalone operation and inline integration, with an optional \u003cstrong\u003eGrade A laminar flow hood\u003c\/strong\u003e for higher cleanliness requirements.\u003c\/p\u003e\n\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Model\u003c\/strong\u003e：ZS-DM1\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage\u003c\/strong\u003e：380V \/ 220V, 50\/60 Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTotal Power\u003c\/strong\u003e：0.8 KW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Syringe Specifications\u003c\/strong\u003e：0.5–10 ml (Different specifications require mold replacement)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompressed Air\u003c\/strong\u003e：0.55–0.75 MPa, 15 L\/S\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size (L×W×H)\u003c\/strong\u003e：2230 × 900 × 1800 mm (Without laminar flow hood)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Weight\u003c\/strong\u003e：400 KG\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_ceed2d05-201f-4be6-b398-837b7b0be70a.jpg?v=1785465392\" alt=\"ZS-DM1 Overview\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_e89273c8-d78c-4208-94f7-5cd53b29faf5.jpg?v=1785465391\" alt=\"ZS-DM1 Detail\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_2aba303b-2dc1-4e7c-b32e-4ab1895a4b56.jpg?v=1785465392\" alt=\"ZS-DM1 Detail\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_2b843b1a-463d-48a3-8d64-b431bc3e7fda.jpg?v=1785465391\" alt=\"ZS-DM1 Detail\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_8eabaa92-01c3-416c-b8d6-d251fc94915b.jpg?v=1785465392\" alt=\"ZS-DM1 Detail\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eAutomatic Syringe Extraction Unit\u003c\/h3\u003e\n\u003cp\u003eAutomatically removes prefilled syringes from nest trays and transfers them smoothly without damaging the barrels.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_7bf024eb-90a0-48b9-8b41-cc108a8d3e2c.jpg?v=1785465563\" alt=\"Automatic Syringe Extraction Unit\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eTilting Discharge Mechanism\u003c\/h3\u003e\n\u003cp\u003eTilts the syringe holding assembly and guides syringes smoothly into the infeed rail of the downstream filling and stoppering machine.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_a6963ba3-e65c-425b-80db-92cd2e12c5cd.jpg?v=1785465563\" alt=\"Tilting Discharge Mechanism\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eAseptic Glove Port Design\u003c\/h3\u003e\n\u003cp\u003eAllowing aseptic manual adjustments, sampling, and interventions through integrated glove ports without directly exposing the sterile process environment.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_8933eed2-dd0f-42c2-8f1d-0b28549b8ed1.jpg?v=1785465563\" alt=\"Aseptic Glove Port Design\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eModular Control System\u003c\/h3\u003e\n\u003cp\u003eThe machine uses modular electrical components to simplify operation and integration with syringe filling, stoppering, and other pharmaceutical equipment.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_afdeca7e-2a93-4d94-abce-0759e4a6d9dc.jpg?v=1785465562\" alt=\"Modular Control System\"\u003e\u003c\/p\u003e\n\n\u003ch3\u003eOptional Grade A Laminar Flow Hood\u003c\/h3\u003e\n\u003cp\u003eAn optional Grade A laminar flow hood creates a localized clean airflow area above the syringe processing zone, helping meet higher aseptic manufacturing requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_2aaff4b2-ef62-4304-9c9b-3a362f56fc8a.jpg?v=1785465563\" alt=\"Laminar Flow Hood\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_fe8320f1-dd4b-4880-8d3a-524120797b82.jpg?v=1785465563\" alt=\"Laminar Flow Hood Detail\"\u003e\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePharmaceutical-Grade Materials:\u003c\/strong\u003e SUS304 frame with SUS316L and medical-grade silicone product-contact parts — fully compliant with GMP and pharmaceutical manufacturing standards.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eMulti-Format Compatibility:\u003c\/strong\u003e Supports BD, BG, SCHOTT, SCF, and other standard nest formats; custom molds available for special syringe specifications (0.5–10 ml).\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eGentle, Damage-Free Transfer:\u003c\/strong\u003e Precision extraction and tilting discharge mechanism ensures syringes are transferred without barrel damage or contamination.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAseptic Glove Port Integration:\u003c\/strong\u003e Enables manual interventions and sampling without breaking the sterile barrier of the process environment.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePLC Touchscreen Control:\u003c\/strong\u003e Real-time monitoring, fault detection, and alarm system for simplified operation and rapid troubleshooting.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eModular \u0026amp; Flexible Design:\u003c\/strong\u003e Operates standalone or integrates inline with filling, stoppering, and other downstream pharmaceutical equipment.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eOptional Grade A Laminar Flow Hood:\u003c\/strong\u003e Upgradeable for higher cleanliness classifications to meet stricter aseptic processing requirements.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eCustomizable:\u003c\/strong\u003e Special syringe formats and line configurations supported — send samples for tailored solutions.\u003c\/p\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePrefilled Syringe Manufacturing:\u003c\/strong\u003e Automated denesting for high-speed prefilled syringe filling and stoppering lines in pharmaceutical production.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBiologics \u0026amp; Vaccine Production:\u003c\/strong\u003e Aseptic handling of syringes for injectable biologics, vaccines, and biosimilars requiring strict contamination control.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOphthalmic \u0026amp; Specialty Injectables:\u003c\/strong\u003e Precise, gentle syringe transfer for small-volume parenteral (SVP) and ophthalmic drug products.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eContract Manufacturing Organizations (CMOs):\u003c\/strong\u003e Flexible multi-format compatibility for CMOs handling diverse syringe types and batch sizes.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHospital \u0026amp; Clinical Pharmacy:\u003c\/strong\u003e Automated syringe preparation for high-volume clinical compounding and sterile drug preparation environments.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":56887609065638,"sku":null,"price":22399.0,"currency_code":"USD","in_stock":true},{"title":"380V","offer_id":56887609098406,"sku":null,"price":22399.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_8118d094-cf00-4cc9-bff6-37ccd0454a00.jpg?v=1785465652","url":"https:\/\/www.zonesun.com\/ro\/products\/zonesun-zs-dm1-automatic-syringe-denesting-machine-for-prefilled-syringe-lines","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}