{"title":"Vision Inspection System","description":null,"products":[{"product_id":"zs-md3-high-speed-bottle-cap-ocr-vision-inspection-system","title":"ZS-MD3 High-Speed Bottle Cap OCR Vision Inspection System with Integrated Rejection System","description":"\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-MD3\u003c\/strong\u003e is a \u003cstrong\u003ehigh-speed OCR vision inspection machine \u003c\/strong\u003edesigned for \u003cstrong\u003edetecting defects on metal caps and closures, with optional customization for plastic caps.\u003c\/strong\u003e Operating at \u003cstrong\u003eup to 2000 caps per minute\u003c\/strong\u003e, it captures and analyzes cap images using advanced \u003cstrong\u003eOCR algorithms\u003c\/strong\u003e to identify deformation, contamination, misalignment, printing issues, missing material, and other surface defects. Equipped with a dedicated detection section, computer operation interface, and automatic rejection system, it \u003cstrong\u003eensures stable, accurate, and continuous quality inspection for modern production lines.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eParameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS‑MD3\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Type:\u003c\/strong\u003e Visual inspection machine for metal caps \u0026amp; closures \u003cem\u003e(plastic caps customizable)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDetectable Defects:\u003c\/strong\u003e Damage, missing material, foreign matter, color deviation, etc.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Position:\u003c\/strong\u003e Inner cap, cap surface, cap\/closure edges\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Speed:\u003c\/strong\u003e 0–2000 caps\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Accuracy:\u003c\/strong\u003e 0.5 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Structure:\u003c\/strong\u003e Integral or split type\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage \u0026amp; Power:\u003c\/strong\u003e AC 380 V, 2 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size:\u003c\/strong\u003e 500 × 200 × 300 cm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_ea527ce9-2c9d-44d6-905c-08d6d143111a.jpg?v=1770772317\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_3b9c4b14-3e1e-4b77-a041-ef13a501768c.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_a08840ee-2f84-42df-b960-fe121779b856.jpg?v=1770772317\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_e937d46f-2a1c-4dc4-b62b-753e70e948d9.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_0a9df134-1f3e-4aac-852b-143c01b35d9e.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003cb data-path-to-node=\"0\" data-index-in-node=\"0\"\u003eDETECTION SECTION\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv\u003eCaptures and analyzes cap images with OCR vision to detect defects such as deformation, contamination, misalignment, or missing features, ensuring accurate quality inspection.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_2d2084a6-a43e-454a-95c6-63277958c548.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003cb data-path-to-node=\"0\" data-index-in-node=\"0\"\u003eCOMPUTER OPERATION\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv\u003eControls the OCR inspection system, displays real-time cap images and detection results, and manages parameter settings for stable and accurate defect analysis.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_b9456074-18e3-420d-81a5-97120de482a2.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003cb data-path-to-node=\"0\" data-index-in-node=\"0\"\u003eDEFECT SAMPLE DISPLAY\u003c\/b\u003e\n\u003c\/div\u003e\n\u003cdiv\u003eThese are typical cap-defect cases detected by the OCR system. When such defects are identified, the machine automatically triggers rejection.\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_a42e24ab-d82a-42a4-8fd9-e87a20141d3e.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_938200e0-7362-4a5f-8b1b-35598b149584.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"380V","offer_id":56220233433254,"sku":null,"price":50000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_ee242b00-2a54-4636-af58-b47acef1ae3c.jpg?v=1772088495"},{"product_id":"zonesun-zs-md120-automatic-inline-visual-bottles-inspection-system","title":"ZONESUN ZS-MD120 Automatic Inline Visual Bottles Inspection System","description":"\u003ch2 style=\"color: #1e489e; border-bottom: 2px solid #e0ecff; padding-bottom: 8px;\"\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-MD120\u003c\/strong\u003e is a \u003cstrong\u003ehigh-efficiency automatic inline visual inspection system\u003c\/strong\u003e designed for \u003cstrong\u003ePET bottles and aluminum cans\u003c\/strong\u003e. Running at \u003cstrong\u003eup to 12,000 bottles per hour\u003c\/strong\u003e, it integrates a rejection module and multiple high-resolution cameras to provide \u003cstrong\u003e360° full-view inspection\u003c\/strong\u003e. The system ensures bottles, caps, fill levels, and coding are defect-free before products leave the line. With ultra-fast changeover, compact modular design, and intelligent HMI with real-time alerts, it delivers reliable, efficient, and space-saving quality control for modern beverage production lines.\u003c\/p\u003e\n\u003ch2 style=\"color: #1e489e; border-bottom: 2px solid #e0ecff; padding-bottom: 8px;\"\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cstyle\u003e\n  .zs-spec-wrap { width: 100%; overflow-x: auto; -webkit-overflow-scrolling: touch; margin: 16px 0; }\n  .zs-spec-table { width: 100%; min-width: 280px; border-collapse: collapse; font-size: 14px; table-layout: fixed; }\n  .zs-spec-table th { background-color: #dbeafe; color: #1e3a5f; text-align: left; padding: 10px 14px; border: 1px solid #bfdbfe; font-weight: bold; width: 40%; }\n  .zs-spec-table td { padding: 10px 14px; border: 1px solid #bfdbfe; text-align: left; width: 60%; word-break: break-word; color: #333; }\n  .zs-spec-table tr:nth-child(even) td { background-color: #eff6ff; }\n  .zs-spec-table tr:nth-child(odd) td { background-color: #ffffff; }\n  .zs-app-grid { display: grid; grid-template-columns: repeat(3, 1fr); gap: 14px; margin: 16px 0; }\n  @media (max-width: 600px) { .zs-app-grid { grid-template-columns: repeat(2, 1fr); } }\n  @media (max-width: 380px) { .zs-app-grid { grid-template-columns: 1fr; } }\n  .zs-app-card { background: #eff6ff; border: 1px solid #bfdbfe; border-radius: 10px; padding: 16px 18px; box-sizing: border-box; text-align: center; }\n  .zs-app-card p { margin: 0; }\n  .zs-app-card .card-title { font-weight: 700; color: #1e3a5f; font-size: 0.95em; margin-bottom: 4px; }\n  .zs-app-card .card-desc { color: #555; font-size: 0.85em; }\n\u003c\/style\u003e\n\u003cdiv class=\"zs-spec-wrap\"\u003e\n\u003ctable class=\"zs-spec-table\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eModel\u003c\/td\u003e\n\u003ctd\u003eZS-MD120\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduction Capacity\u003c\/td\u003e\n\u003ctd\u003e12,000 BPH\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMachine Materials\u003c\/td\u003e\n\u003ctd\u003eSUS304 stainless steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMains Frequency\u003c\/td\u003e\n\u003ctd\u003e50 \/ 60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower\u003c\/td\u003e\n\u003ctd\u003e0.7 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220V, single-phase\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eExternal Gas Source\u003c\/td\u003e\n\u003ctd\u003e0.5 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGas Consumption\u003c\/td\u003e\n\u003ctd\u003e0.01 L per cycle\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMachine Dimensions (L×W×H)\u003c\/td\u003e\n\u003ctd\u003e870 × 1020 × 2200 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZONESUN ZS-MD120 automatic inline visual inspection system full view\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_9bb56be3-ee9f-47e1-a310-585bdf34918a.jpg?v=1776846766\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 360-degree multi-camera inspection module\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_a7b0f225-754b-44e8-a5dc-11b195a24ea1.jpg?v=1776846766\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 automatic rejection module removing defective bottles\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_0188c917-6caa-4d54-90cd-4415f68024a0.jpg?v=1776846766\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 cap and fill level inspection on PET bottles\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_6dac37d9-ba00-4b66-a477-140101970e25.jpg?v=1776846766\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 intelligent HMI control panel with real-time alerts\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_79fd4995-98f3-41a2-8b67-90f1fc42d7b8.jpg?v=1776846767\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 label and coding inspection on beverage bottles\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_8a5af150-514e-4261-b23b-4ca99a1ce4bf.jpg?v=1776846767\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 aluminum can inspection on high-speed production line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_3013fdc2-05b4-4d1d-876e-cd10e2abb9be.jpg?v=1776846766\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 modular design for fast product changeover\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_5c0dc2e5-0be1-4fb4-9065-f088e12f41bd.jpg?v=1776846768\"\u003e\u003cb data-path-to-node=\"1\" data-index-in-node=\"0\"\u003eVISUAL INSPECTION\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eUses multiple high-resolution cameras for 360-degree inspection of caps, liquid levels, and codes, ensuring only defect-free products continue on the line.\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 SUS304 stainless steel frame and conveyor detail\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_37eca532-e4d1-4422-a5b6-d8218a27be11.jpg?v=1776846767\"\u003e\u003cb data-path-to-node=\"1\" data-index-in-node=\"0\"\u003eULTRA-FAST CHANGEOVER\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003e Allows quick manual adjustment to switch bottle or can sizes within minutes, reducing downtime and keeping production efficient.\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 inspection system integrated into complete beverage line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_7c29b2f8-585d-4691-bfb0-de651c1b9ab4.jpg?v=1776846767\"\u003e\u003cb data-path-to-node=\"1\" data-index-in-node=\"0\"\u003eCOMPACT \u0026amp; SPACE-SAVING\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eWith a modular, compact structure, the system occupies minimal floor space and integrates easily into existing high-speed production lines without major layout changes.\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 defect detection sample results display\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_17409daa-20ff-4b1d-98c6-cc5990e9f216.jpg?v=1776846768\"\u003e\u003cb data-path-to-node=\"1\" data-index-in-node=\"0\"\u003eREAL-TIME ALERTING\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eThe intuitive touch-screen HMI displays real-time status and defect statistics, triggering instant alarms and automatic rejection of non-compliant items upon detection.\u003c\/p\u003e\n\u003cp\u003e\u003cimg style=\"float: none; margin-bottom: 16px;\" alt=\"ZS-MD120 machine dimensions and technical specifications diagram\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_c67abeb7-088b-4aac-b005-926ad478dd81.jpg?v=1776846767\"\u003e\u003c\/p\u003e\n\u003ch2 style=\"color: #1e489e; border-bottom: 2px solid #e0ecff; padding-bottom: 8px;\"\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e12,000 BPH High-Speed Inspection\u003c\/strong\u003e — Keeps pace with demanding production lines\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e360° Full-View Camera System\u003c\/strong\u003e — Multiple HD cameras cover every angle of each bottle\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic Rejection Module\u003c\/strong\u003e — Instantly removes defective bottles without stopping the line\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMulti-Point Inspection\u003c\/strong\u003e — Checks bottle body, cap, fill level, label, and coding simultaneously\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntelligent HMI with Real-Time Alerts\u003c\/strong\u003e — Instant fault notification and production data display\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eUltra-Fast Changeover\u003c\/strong\u003e — Modular design minimizes downtime between product runs\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSUS304 Stainless Steel Construction\u003c\/strong\u003e — Durable, hygienic, and GMP-compliant\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompact Footprint\u003c\/strong\u003e — 870 × 1020 mm base fits into existing production lines\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 style=\"color: #1e489e; border-bottom: 2px solid #e0ecff; padding-bottom: 8px;\"\u003eSuitable Products \u0026amp; Applications\u003c\/h2\u003e\n\u003cdiv class=\"zs-app-grid\"\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003ePET Bottles\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eWater, juice, soft drinks, edible oil\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003eAluminum Cans\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eBeer, energy drinks, carbonated beverages\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003eCap \u0026amp; Seal Inspection\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eMissing, loose, or misaligned caps\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003eFill Level Detection\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eUnderfill and overfill rejection\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003eLabel \u0026amp; Coding Check\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eMissing labels, incorrect date codes\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"zs-app-card\"\u003e\n\u003cp class=\"card-title\"\u003eBeverage Production Lines\u003c\/p\u003e\n\u003cp class=\"card-desc\"\u003eHigh-speed inline quality control\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":56407945478310,"sku":null,"price":45000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_5d7b30a5-335a-482c-b625-f8dc29a3de52.jpg?v=1776910768"},{"product_id":"zonesun-zs-md200-vision-inspection-machine-for-cap-liquid-level","title":"ZONESUN ZS-MD200 Cap \u0026 Liquid Level Vision Inspection Machine","description":"\u003ch2 class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDescription\u003c\/span\u003e\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003e \u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003cbr\u003e\u003c\/span\u003eThe ZONESUN ZS-MD200 is a \u003cstrong data-end=\"151\" data-start=\"121\"\u003ebottling inspection system\u003c\/strong\u003e designed for \u003cstrong data-end=\"210\" data-start=\"165\"\u003ecap, liquid level, and label verification\u003c\/strong\u003e.\u003cbr data-end=\"214\" data-start=\"211\"\u003eRunning at \u003cstrong data-end=\"254\" data-start=\"225\"\u003e50-200 bottles per minute\u003c\/strong\u003e, it integrates \u003cstrong data-end=\"317\" data-start=\"270\"\u003eindustrial high-resolution CCD\/CMOS cameras\u003c\/strong\u003e and \u003cstrong data-is-only-node=\"\" data-end=\"352\" data-start=\"322\"\u003eadvanced vision algorithms\u003c\/strong\u003e to provide \u003cstrong data-end=\"409\" data-start=\"364\"\u003enon-contact, real-time quality monitoring\u003c\/strong\u003e.\u003cbr data-end=\"413\" data-start=\"410\"\u003eWith \u003cstrong data-end=\"460\" data-start=\"418\"\u003emulti-dimensional inspection functions\u003c\/strong\u003e, it ensures \u003cstrong data-end=\"535\" data-start=\"473\"\u003efilling accuracy, sealing integrity, and label correctness\u003c\/strong\u003e, while \u003cstrong data-end=\"589\" data-start=\"543\"\u003eautomatically rejecting defective products\u003c\/strong\u003e.\u003cbr data-end=\"593\" data-start=\"590\"\u003eSuitable for \u003cstrong data-end=\"671\" data-start=\"606\"\u003epharmaceutical, beverage, and daily chemical production lines\u003c\/strong\u003e, it \u003cstrong data-end=\"763\" data-start=\"676\"\u003ereplaces manual inspection to eliminate fatigue errors and guarantee product safety\u003c\/strong\u003e.\u003cbr\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2 data-end=\"793\" data-start=\"771\" data-section-id=\"2l0mzs\"\u003e\u003cspan role=\"text\"\u003e\u003cstrong data-end=\"793\" data-start=\"775\"\u003eSpecifications\u003c\/strong\u003e\u003c\/span\u003e\u003c\/h2\u003e\n\u003cul data-end=\"1424\" data-start=\"794\"\u003e\n\u003cli data-end=\"817\" data-start=\"794\" data-section-id=\"qwikzm\"\u003e\n\u003cstrong data-end=\"805\" data-start=\"796\"\u003eModel\u003c\/strong\u003e: ZS-MD200\u003c\/li\u003e\n\u003cli data-end=\"901\" data-start=\"818\" data-section-id=\"sac9jg\"\u003e\n\u003cstrong data-end=\"839\" data-start=\"820\"\u003eDetection Speed\u003c\/strong\u003e: 50–200 bottles\/min (depending on product size \u0026amp; precision)\u003c\/li\u003e\n\u003cli data-end=\"968\" data-start=\"902\" data-section-id=\"1c20jm1\"\u003e\n\u003cstrong data-end=\"926\" data-start=\"904\"\u003eDetection Accuracy\u003c\/strong\u003e: Minimum defect recognition: 0.1–0.5 mm\u003c\/li\u003e\n\u003cli data-end=\"1060\" data-start=\"969\" data-section-id=\"21cyz9\"\u003e\n\u003cstrong data-end=\"995\" data-start=\"971\"\u003eCamera Configuration\u003c\/strong\u003e: Industrial high-resolution CCD\/CMOS cameras (2–20 megapixels)\u003c\/li\u003e\n\u003cli data-end=\"1149\" data-start=\"1061\" data-section-id=\"1umxmbc\"\u003e\n\u003cstrong data-end=\"1082\" data-start=\"1063\"\u003eLighting System\u003c\/strong\u003e: High-intensity LED flash (ring, backlight, or bar combinations)\u003c\/li\u003e\n\u003cli data-end=\"1233\" data-start=\"1150\" data-section-id=\"v61rsy\"\u003e\n\u003cstrong data-end=\"1172\" data-start=\"1152\"\u003eApplicable Range\u003c\/strong\u003e: Vials, ampoules, PET\/glass beverage bottles (2 ml–250 ml)\u003c\/li\u003e\n\u003cli data-end=\"1269\" data-start=\"1234\" data-section-id=\"me4bi5\"\u003e\n\u003cstrong data-end=\"1255\" data-start=\"1236\"\u003eOperating Power\u003c\/strong\u003e: 1.5–3.5 kW\u003c\/li\u003e\n\u003cli data-end=\"1344\" data-start=\"1270\" data-section-id=\"vo31vq\"\u003e\n\u003cstrong data-end=\"1293\" data-start=\"1272\"\u003eProtection Rating\u003c\/strong\u003e: IP65 or higher (wash-down \u0026amp; humid environments)\u003c\/li\u003e\n\u003cli data-end=\"1424\" data-start=\"1345\" data-section-id=\"1vrvjvi\"\u003e\n\u003cstrong data-end=\"1361\" data-start=\"1347\"\u003eCompliance\u003c\/strong\u003e: Data tracking functions, GMP \u0026amp; FDA 21 CFR Part 11 compliant\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eAPPLICATION\u003c\/h2\u003e\n\u003cp\u003eThe ZS-MD200 is engineered for high-speed production lines that demand zero-defect quality control. It is widely deployed across industries where product integrity, regulatory compliance, and consumer safety are critical:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical \u0026amp; Biotech:\u003c\/strong\u003e Injectable vials, ampoules, oral liquid bottles — verifying cap sealing, fill level, and label\/batch code accuracy to meet GMP \u0026amp; FDA 21 CFR Part 11 requirements.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBeverage \u0026amp; Food:\u003c\/strong\u003e PET and glass bottles for water, juice, dairy, and condiments — detecting underfill, overfill, missing caps, and label misalignment at up to 200 BPM.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDaily Chemical \u0026amp; Cosmetics:\u003c\/strong\u003e Shampoo, lotion, and cleaning product bottles — ensuring tamper-evident seals are intact and labels are correctly applied before shipment.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAgrochemical \u0026amp; Industrial Liquid:\u003c\/strong\u003e Pesticide and chemical reagent bottles — confirming fill levels and cap integrity to prevent leakage and safety hazards.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eContract Packaging \u0026amp; CMO\/CDMO:\u003c\/strong\u003e Multi-product lines requiring rapid format changeover and traceable inspection data for audit compliance.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eWith a detection accuracy down to \u003cstrong\u003e0.1–0.5 mm\u003c\/strong\u003e and automatic rejection of non-conforming bottles, the ZS-MD200 eliminates manual inspection fatigue errors and integrates seamlessly into existing conveyor-based packaging lines.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_0e645426-8a8e-4597-8b48-8b802c47b77f.jpg?v=1777276781\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_5460b380-8606-4331-9cf0-5ec06005daa5.jpg?v=1777276781\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_19aadb4b-f1ca-45bb-a963-b12eddeac10a.jpg?v=1777276780\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_b0bd739e-b83c-4dbf-b377-3ea733f88945.jpg?v=1777276781\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_b1274600-2b25-470c-a362-94f0ad8c5ad7.jpg?v=1777276780\"\u003e\u003c\/p\u003e\n\u003ch3 data-path-to-node=\"0\"\u003e\u003cb data-index-in-node=\"0\" data-path-to-node=\"0\"\u003eREAL-TIME IMAGING\u003c\/b\u003e\u003c\/h3\u003e\n\u003cp data-path-to-node=\"1\"\u003eCaptures clear, high-resolution CCD\/CMOS images of bottles at ultra-high speeds, enabling accurate real-time inspection of cap position and liquid level.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_beb813b9-5009-4745-a85d-aa22a7eb8014.jpg?v=1777276780\"\u003e\u003c\/p\u003e\n\u003ch3 data-path-to-node=\"3\"\u003e\u003cb data-index-in-node=\"0\" data-path-to-node=\"3\"\u003eLIQUID LEVEL INSPECTION\u003c\/b\u003e\u003c\/h3\u003e\n\u003cp data-path-to-node=\"4\"\u003eUses advanced vision algorithms to monitor liquid levels in real time, automatically rejecting overfilled, underfilled, or empty bottles to ensure filling accuracy.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_6a45d811-1904-483d-8e2b-95eefafb0ffa.jpg?v=1777276779\"\u003e\u003c\/p\u003e\n\u003ch3 data-path-to-node=\"6\"\u003e\u003cb data-index-in-node=\"0\" data-path-to-node=\"6\"\u003eCAP \u0026amp; SEAL INTEGRITY\u003c\/b\u003e\u003c\/h3\u003e\n\u003cp data-path-to-node=\"7\"\u003eUses vision inspection to detect missing caps, crooked placement, broken tamper-evident bands, or loose seals, preventing contamination and leakage.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_075c453a-a068-4a26-ac9b-aa3527f12f60.jpg?v=1777276780\"\u003e\u003c\/p\u003e\n\u003ch3 data-path-to-node=\"9\"\u003e\u003cb data-index-in-node=\"0\" data-path-to-node=\"9\"\u003eRECOGNITION\u003c\/b\u003e\u003c\/h3\u003e\n\u003cp data-path-to-node=\"10\"\u003eAutomatically detects missing, misaligned, or wrinkled labels, and uses OCR to verify production dates, batch codes, and QR codes, ensuring accurate product identification.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_24977200-bf49-4d21-88e5-cbb4560339d8.jpg?v=1777276780\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKEY FEATURES\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Speed Multi-Dimensional Inspection:\u003c\/strong\u003e Simultaneously inspects cap presence\/position, liquid fill level, label alignment, and OCR code verification in a single pass at up to 200 bottles per minute — no additional inspection stations required.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSub-Millimeter Detection Accuracy (0.1–0.5 mm):\u003c\/strong\u003e Industrial-grade CCD\/CMOS cameras (2–20 MP) paired with high-intensity LED flash lighting detect the smallest defects invisible to the human eye, ensuring zero-defect output.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic Defect Rejection:\u003c\/strong\u003e Non-conforming bottles are identified and ejected in real time without stopping the line, maintaining throughput while eliminating manual sorting labor.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGMP \u0026amp; FDA 21 CFR Part 11 Compliant Data Tracking:\u003c\/strong\u003e Full audit trail with batch records, inspection logs, and electronic signatures — ready for pharmaceutical regulatory submissions and quality audits.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIP65-Rated Washdown Construction:\u003c\/strong\u003e Sealed enclosure withstands high-humidity and wet-cleaning environments, ensuring reliable long-term operation in food, beverage, and pharma facilities.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eWHY CHOOSE THE ZS-MD200\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e✅ Eliminate Inspection Fatigue Errors:\u003c\/strong\u003e Replaces manual visual inspection entirely — consistent 24\/7 accuracy that human operators cannot match, reducing recall risk and customer complaints.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e✅ Protect Brand Reputation:\u003c\/strong\u003e Every bottle leaving the line is verified for cap integrity, correct fill, and accurate labeling — preventing defective products from reaching end consumers.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e✅ Reduce Labor \u0026amp; Operating Costs:\u003c\/strong\u003e One ZS-MD200 replaces multiple inspection operators per shift, delivering rapid ROI on high-volume production lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e✅ Seamless Line Integration:\u003c\/strong\u003e Designed to fit standard conveyor-based packaging lines with minimal footprint and flexible mounting options — no major line redesign required.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e✅ Scalable \u0026amp; Future-Proof:\u003c\/strong\u003e Modular camera and lighting configurations adapt to new bottle formats, sizes, and inspection requirements as your product range evolves.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":56417175208102,"sku":null,"price":93000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_7c9206e8-ef5e-457e-97ee-ff095afbded7.jpg?v=1777276911"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/collections\/ZS-MD120_b2719eb6-126f-4859-b906-c123e20415e4.jpg?v=1786000016","url":"https:\/\/www.zonesun.com\/ru\/collections\/vision-inspection-system.oembed","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}