{"product_id":"zonesun-zs-afc39w-automatic-vial-bottle-rinsing-filling-and-capping-machine","title":"ZONESUN ZS-AFC39W Automatic Vial Bottle Rinsing Filling and Capping Machine","description":"\u003ch2\u003eZONESUN ZS-AFC39W Automatic Vial Rinsing, Filling and Capping Machine\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-AFC39W automatic vial bottle rinsing, filling and capping machine integrates 10-head tracking vacuum air rinsing, 10-head peristaltic pump filling, automatic cap placement, and 8-head rotary capping into one continuous bottling process. It is designed for collagen drinks, liquid supplements, vitamin solutions, and other compatible small-volume liquid products, with a listed capacity of 7,000–8,000 bottles\/hour.\u003c\/p\u003e\n\u003cp\u003eServo-controlled volumetric filling, magnetic torque capping, customized bottle guide starwheels, and PLC touchscreen control coordinate the process. The standard filling specification is 30 mL, with listed filling accuracy of ≤±1% and a capping qualification rate of ≥99.8%. Bottle handling sizes can be customized according to production requirements.\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003ctable style=\"width:100%;table-layout:fixed;border-collapse:collapse;\"\u003e\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eModel\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003eZS-AFC39W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eTotal Power\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e3 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003ePower Supply\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e380 V, 50 Hz, 3-Phase 4-Wire\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eProduction Capacity\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e7,000–8,000 bottles\/hour\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eBottle Cleaning Method\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003eTracking Air Rinsing\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eNumber of Bottle Cleaning Stations\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e10\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eFilling Volume\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e30 mL (Single Specification)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eFilling Temperature\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e0–60°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eNumber of Filling Stations\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e10\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eFilling Method\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003ePeristaltic Pump, Tracking Filling, Volumetric Filling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eFilling Accuracy\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e≤±1%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eNumber of Capping Stations\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e8\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eCapping Qualification Rate\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e≥99.8%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eClean Compressed Air Pressure\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e0.25–0.35 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eClean Compressed Air Consumption\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e30 m³\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth scope=\"row\" style=\"width:42%;background:#f2f3f5;border:1px solid #ddd;padding:10px;text-align:left;overflow-wrap:anywhere;\"\u003eMachine Dimensions (L × W × H)\u003c\/th\u003e\n\u003ctd style=\"background:#fff;border:1px solid #ddd;padding:10px;overflow-wrap:anywhere;\"\u003e5200 × 1350 × 1800 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\u003c\/table\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCollagen drink bottling:\u003c\/strong\u003e Integrated air cleaning, filling, and capping for compatible small-bottle formats.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLiquid supplement packaging:\u003c\/strong\u003e Standard 30 mL filling with automatic cap placement and rotary tightening.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVitamin solutions and other compatible liquids:\u003c\/strong\u003e Peristaltic pump dosing with bottle and cap handling configured for the selected samples.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003eConfirm liquid compatibility, tubing selection, bottle dimensions, and cap design for your project. The listed filling temperature is 0–60°C.\u003c\/p\u003e\n\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_d4d363ce-3faf-4095-9b71-8b24df6129a5.jpg?v=1792727284\" alt=\"ZONESUN ZS-AFC39W detail 1\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_adbd414e-6a61-44fb-8d77-50058a4db272.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W detail 2\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_90466cca-6af6-4104-b5c1-510f002aff0a.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W detail 3\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_06710898-de96-4f3a-b5bb-a2c833b3b88f.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W detail 4\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_870b1921-dfb2-4655-b728-92fe563662eb.jpg?v=1792727282\" alt=\"ZONESUN ZS-AFC39W detail 5\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_d982cc34-40c1-4455-9eaf-4c1dd5c51c66.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W detail 6\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch2\u003eMachine Details\u003c\/h2\u003e\u003ch3\u003eVacuum Air Cleaning System\u003c\/h3\u003e\n\u003cp\u003eTen air vacuum cleaning heads remove dust and loose particles from inside bottles before filling, helping maintain a cleaner filling process.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_85e36456-59b1-4442-abc6-2f5d8a516053.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W vacuum air cleaning system\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch3\u003e10-Head Filling System\u003c\/h3\u003e\n\u003cp\u003eTen filling heads use peristaltic pumps with replaceable tubing for precise liquid dosing, easy maintenance, and reduced product contact with pump components.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_73119b05-cb93-44b8-9350-b1c2e1e997fa.jpg?v=1792727284\" alt=\"ZONESUN ZS-AFC39W 10-head peristaltic pump filling system\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch3\u003eBottle Guide Starwheel\u003c\/h3\u003e\n\u003cp\u003eThe customized star wheel positions and transfers bottles between working stations, helping maintain stable bottle movement during high-speed production.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_5827390e-579b-4634-ba5a-1b995ef51be1.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W bottle guide starwheel\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch3\u003eMagnetic Torque Capping System\u003c\/h3\u003e\n\u003cp\u003eEight rotary three-jaw capping heads grip and tighten caps using magnetic torque control, ensuring consistent and stable capping at high production speeds.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_71f09da1-7b13-4275-bcf2-f0b91f73c844.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W magnetic torque rotary capping system\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch3\u003eFinished Bottle Collection Tray\u003c\/h3\u003e\n\u003cp\u003eAutomatically collects capped bottles for convenient handling and transfer to downstream packaging processes.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_70514eab-bc03-4ceb-a7b9-cf3389c76ff3.jpg?v=1792727283\" alt=\"ZONESUN ZS-AFC39W finished bottle collection tray\" loading=\"lazy\" style=\"display:block;max-width:100%;height:auto;margin:0 auto;\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e10-head tracking air rinsing:\u003c\/strong\u003e Vacuum air cleaning heads remove dust and loose particles from bottle interiors before filling.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e10-head peristaltic pump filling:\u003c\/strong\u003e Replaceable tubing supports dosing, maintenance, and reduced product contact with pump components.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eServo-controlled volumetric dosing:\u003c\/strong\u003e Supports the specified 30 mL filling process.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustomized bottle guide starwheels:\u003c\/strong\u003e Position and transfer bottles between working stations.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic cap placement and 8-head capping:\u003c\/strong\u003e Rotary three-jaw heads tighten caps using magnetic torque control.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePLC touchscreen operation:\u003c\/strong\u003e Provides centralized machine control.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFinished bottle collection tray:\u003c\/strong\u003e Collects capped bottles for handling and transfer to subsequent packaging stages.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eOperating Process\u003c\/h2\u003e\u003col\u003e\n\u003cli\u003ePrepare the confirmed bottle, cap, tubing, and liquid configuration and set machine parameters using the PLC touchscreen.\u003c\/li\u003e\n\u003cli\u003eThe bottle handling system positions bottles for the tracking air cleaning stage.\u003c\/li\u003e\n\u003cli\u003eTen vacuum air cleaning heads remove dust and loose particles from bottle interiors.\u003c\/li\u003e\n\u003cli\u003eTen peristaltic pump filling heads dispense the standard 30 mL volume.\u003c\/li\u003e\n\u003cli\u003eThe automatic placement system supplies caps to the bottles.\u003c\/li\u003e\n\u003cli\u003eEight rotary three-jaw capping heads tighten the caps using magnetic torque control.\u003c\/li\u003e\n\u003cli\u003eCapped bottles transfer to the finished bottle collection tray.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003ch2\u003eSelection and Configuration\u003c\/h2\u003e\u003cp\u003eProvide liquid characteristics, required filling temperature, bottle and cap samples or drawings, target output, and the required capping result. Confirm tubing suitability, customized starwheels, bottle transfer, and cap handling using the proposed materials. The listed filling volume is 30 mL as a single specification; request a separate assessment for any other volume. Check the 380V, 50 Hz, three-phase four-wire power supply, 3 kW total power, clean compressed air requirements, and 5200 × 1350 × 1800 mm installation dimensions. Agree on the conditions used to verify output, filling accuracy, and capping qualification rate.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\u003ch3\u003eWhat processes does the ZONESUN ZS-AFC39W combine?\u003c\/h3\u003e\u003cp\u003eThe machine integrates 10-head tracking vacuum air rinsing, 10-head peristaltic pump filling, automatic cap placement, and 8-head rotary capping for compatible small bottles.\u003c\/p\u003e\u003ch3\u003eDoes the bottle cleaning stage use water?\u003c\/h3\u003e\u003cp\u003eThe specified cleaning method is tracking air rinsing with vacuum air cleaning heads to remove dust and loose particles from bottle interiors. Water rinsing and bottle sterilization are not specified for this model.\u003c\/p\u003e\u003ch3\u003eWhat is the standard filling volume?\u003c\/h3\u003e\u003cp\u003eThe listed filling volume is 30 mL as a single specification. Bottle handling sizes can be customized, but this does not establish a different filling volume range. Discuss any alternative volume with ZONESUN before ordering.\u003c\/p\u003e\u003ch3\u003eWhat are the listed capacity and filling accuracy?\u003c\/h3\u003e\u003cp\u003eThe specified production capacity is 7,000–8,000 bottles\/hour, with filling accuracy of ≤±1%. Confirm performance using your actual liquid, bottle, cap, and production requirements.\u003c\/p\u003e\u003ch3\u003eHow does the capping system work?\u003c\/h3\u003e\u003cp\u003eThe machine automatically places caps, then uses eight rotary three-jaw capping heads with magnetic torque control to tighten them. The listed capping qualification rate is ≥99.8%; confirm the test conditions and cap compatibility for your samples.\u003c\/p\u003e\u003ch3\u003eWhat utilities and bottle information are needed?\u003c\/h3\u003e\u003cp\u003eThe listed utilities are 380V, 50 Hz, three-phase four-wire power, total power of 3 kW, and clean compressed air at 0.25–0.35 MPa with consumption of 30 m³\/h. Provide bottle and cap samples or drawings to confirm the customized starwheels, filling setup, and capping components.\u003c\/p\u003e\n\u003ch2\u003eRelated Packaging Equipment\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003ca href=\"\/ru\/products\/zonesun-zs-mszh30l-automatic-top-load-cartoning-machine\"\u003eZONESUN ZS-MSZH30L Automatic Top Load Cartoning Machine for Bottles and Food Granules\u003c\/a\u003e — Explore bottle cartoning as a subsequent packaging stage. Bottle handling, carton loading, and capacity matching require project-specific confirmation.\u003c\/li\u003e\n\u003cli\u003e\n\u003ca href=\"\/ru\/products\/zonesun-zs-jj01s-automatic-cartridge-peristaltic-pump-filling-and-stoppering-machine\"\u003eZONESUN ZS-JJ01S Automatic Cartridge Peristaltic Pump Filling and Stoppering Machine\u003c\/a\u003e — Compare a separate 1–10 mL cartridge filling and stoppering process for cartridge applications.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eDiscuss Your Small-Bottle Filling Project\u003c\/h2\u003e\u003cp\u003eUse the online chat on this page to share your liquid details, bottle and cap drawings, filling volume, and target production capacity. The ZONESUN team can help confirm the ZS-AFC39W bottle handling, filling, and capping configuration.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"380V","offer_id":57764646813862,"sku":null,"price":49999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_dd5f69ec-dbe4-47c7-8da9-018fd35788f9.jpg?v=1792727359","url":"https:\/\/www.zonesun.com\/ru\/products\/zonesun-zs-afc39w-automatic-vial-bottle-rinsing-filling-and-capping-machine","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}