{"product_id":"zonesun-zs-fal180sy1-prefilled-syringe-filling-capping-line","title":"ZONESUN ZS-FAL180SY1 Automatic Prefilled Syringe Filling and Capping Production Line","description":"\u003ch2\u003e\u003cstrong\u003e\u003c\/strong\u003e\u003c\/h2\u003e\n\n\u003ch3 class=\"PDq2pG_selectionAnchorContainer\" data-end=\"400\" data-start=\"385\"\u003eDescription\u003cspan aria-hidden=\"true\" class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\n\u003c\/h3\u003e\n\n\u003cp data-end=\"719\" data-start=\"402\"\u003eThe ZONESUN ZS-FAL180SY1 is an automatic prefilled syringe filling and capping production line developed for catheter flush syringes and other plastic prefilled syringe products. It integrates syringe feeding, component assembly, siliconization, liquid filling, tip-cap feeding and capping into one continuous system.\u003c\/p\u003e\n\n\u003cp data-end=\"969\" data-start=\"721\"\u003eSyringes are inverted and filled through the tip side using a ceramic pump. This filling method helps minimize residual air inside the syringe and supports consistent dosing. The machine offers a filling range of 0.3–50 mL with accuracy within ±1%.\u003c\/p\u003e\n\n\u003cp data-end=\"1190\" data-start=\"971\"\u003eProduct-contact components are manufactured from SUS316L stainless steel and medical-grade silicone. An optional Class 100 laminar flow hood is available for production environments with higher cleanliness requirements.\u003c\/p\u003e\n\n\u003ch3 data-end=\"1208\" data-start=\"1192\"\u003eKey Features\u003c\/h3\u003e\n\n\u003cul data-end=\"1572\" data-start=\"1210\"\u003e\n\t\u003cli data-end=\"1250\" data-start=\"1210\"\u003eAutomatic syringe feeding and assembly\u003c\/li\u003e\n\t\u003cli data-end=\"1286\" data-start=\"1251\"\u003eIntegrated syringe siliconization\u003c\/li\u003e\n\t\u003cli data-end=\"1314\" data-start=\"1287\"\u003eInverted tip-side filling\u003c\/li\u003e\n\t\u003cli data-end=\"1346\" data-start=\"1315\"\u003ePrecision ceramic pump dosing\u003c\/li\u003e\n\t\u003cli data-end=\"1386\" data-start=\"1347\"\u003eAutomatic tip-cap feeding and capping\u003c\/li\u003e\n\t\u003cli data-end=\"1415\" data-start=\"1387\"\u003eFilling range of 0.3–50 mL\u003c\/li\u003e\n\t\u003cli data-end=\"1453\" data-start=\"1416\"\u003eOutput of 1,800–2,400 syringes\/hour\u003c\/li\u003e\n\t\u003cli data-end=\"1490\" data-start=\"1454\"\u003eSUS316L product-contact components\u003c\/li\u003e\n\t\u003cli data-end=\"1529\" data-start=\"1491\"\u003eOptional Class 100 laminar flow hood\u003c\/li\u003e\n\t\u003cli data-end=\"1572\" data-start=\"1530\"\u003eCustom molds for different syringe sizes\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3 data-end=\"1590\" data-start=\"1574\"\u003eApplications\u003c\/h3\u003e\n\n\u003cp data-end=\"1817\" data-start=\"1592\"\u003eDesigned for producing prefilled catheter flush syringes and other plastic prefilled syringe products from 0.5 to 50 mL. Syringe samples and liquid characteristics should be provided for mold and filling-system customization.\u003cstrong\u003e \u003c\/strong\u003e\u003c\/p\u003e\n\n\u003ch2\u003e\u003cstrong\u003e\u003cspan\u003eParameter\u003c\/span\u003e\u003c\/strong\u003e\u003c\/h2\u003e\n\n\u003cul\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eMachine Model:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e ZS-FAL180SY1\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eMachine Voltage:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 380V\/220V, 50–60 Hz\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eMachine Power:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 6 kW\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eApplicable Syringe Size:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 0.5–50 mL\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eSyringe Mold:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Different syringe sizes require different molds\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eFilling Range:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 0.3–50 mL\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eFilling Pump:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Different filling volumes may require changing the filling pump\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eNumber of Filling Heads:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 1\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eNumber of Capping Heads:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 1\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eFilling Accuracy:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e ≤ ±1%\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eProduction Capacity:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 1,800–2,400 Syringes\/Hour\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eCompressed Air Requirement:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e 0.55–0.75 MPa, 20 L\/s\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eMachine Dimensions:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e About L3400 × W950 × H1800 mm (Excluding Laminar Flow Hood)\u003c\/span\u003e\n\u003c\/li\u003e\n\t\u003cli\u003e\n\u003cstrong\u003e\u003cspan\u003eMachine Weight:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e About 1100 kg\u003c\/span\u003e\u003cspan\u003e \u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img53\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_e35fdad9-8cce-48d0-928d-ede7e370230c.jpg?v=1786696183\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img54\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_b2332af2-c3c5-40f5-a7f1-95c187a021ac.jpg?v=1786696181\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img55\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_5ffe7ca3-ed66-4219-aab5-78df7d49e6a4.jpg?v=1786696181\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img56\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_86bbc9dc-e1a3-428f-94cc-cb9e3b2cb8f2.jpg?v=1786696184\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img57\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_0eaa9382-1d7f-489f-b73c-91b39621edd3.jpg?v=1786696184\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img58\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_88597454-45a8-4159-8f89-1a9dedc18551.jpg?v=1786696183\"\u003e\u003c\/div\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img59\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_733ad9d1-8c5a-4b2d-99ab-20cc3034599b.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatic Feeding Station\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatically sorts and transfers syringe components into the production line, reducing manual handling and improving production consistency.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img60\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_27fbbecd-eff2-4938-9638-a218806b3465.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eSiliconization \u0026amp; Assembly Station\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eJapanese micro-atomization spray valves deliver precise, splash-free siliconization, while the assembly mechanism completes stopper installation in a synchronized process.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img61\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_4f082e3e-d288-45ef-b3c2-cd347b972516.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTop Filling Structure\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe syringe is inverted before filling, allowing the product to be filled from the syringe tip to minimize residual air inside the barrel. Ceramic pump provides accurate volumetric filling.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img62\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_7983448c-a820-43b1-ad7e-b66f5405d65e.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVibratory Cap Feeding System\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eManufactured from polished SUS316L stainless steel, the vibratory bowl automatically sorts and supplies caps without creating difficult-to-clean dead corners.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img63\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_781aad24-bbc3-4973-b71b-8b206a98f617.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatic Capping Station\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eServo-controlled capping mechanisms ensure stable assembly quality and can be configured for different prefilled syringe cap structures.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003c\/p\u003e\u003cdiv\u003e\u003cimg alt=\"\" cke-id=\"img64\" referrerpolicy=\"no-referrer\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_db242994-17ea-4b6b-ac7a-14d8d971a17a.jpg?v=1786696184\"\u003e\u003c\/div\u003e\n\n\u003ch2\u003e\u003cstrong\u003e\u003cspan\u003eWhy Choose the ZONESUN ZS-FAL180SY1?\u003c\/span\u003e\u003c\/strong\u003e\u003c\/h2\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003e1,800–2,400 Syringes\/Hour — Efficient Automated Production:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Integrates syringe feeding, siliconization, assembly, filling, cap feeding, capping, and reject removal into one continuous process, reducing manual operation and improving production efficiency.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eCeramic Pump Filling — ≤±1% Dosing Accuracy:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e The ceramic volumetric pump provides precise and repeatable liquid dosing for prefilled syringe production, supporting filling volumes from 0.3 to 50 mL.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eInverted Tip Filling — Reduced Residual Air:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Syringes are inverted before filling so the product enters from the syringe tip, helping minimize residual air inside the barrel and improve filling consistency.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eMicro-Atomization Siliconization — Precise \u0026amp; Splash-Free Coating:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Japanese micro-atomization spray valves provide controlled siliconization while minimizing splashing, followed by synchronized stopper assembly.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eSUS316L Cap Feeding System — Hygienic Automatic Supply:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e The polished SUS316L vibratory bowl automatically sorts and supplies caps while reducing hard-to-clean dead corners for improved hygiene.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eServo-Controlled Capping — Stable Assembly Quality:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Servo-controlled capping provides consistent assembly performance and can be configured to accommodate different prefilled syringe cap structures.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003e✅ \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eOptional Class 100 Laminar Flow Hood — Higher Cleanliness Capability:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e The production line can be equipped with an optional Class 100 laminar flow hood for applications requiring a higher-cleanliness operating environment.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003ch2\u003e\u003cstrong\u003e\u003cspan\u003eIdeal Applications\u003c\/span\u003e\u003c\/strong\u003e\u003c\/h2\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cstrong\u003e\u003cspan\u003eCatheter Flush Syringes:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Ideal for automatic production of prefilled catheter flush syringes requiring accurate liquid dosing, low residual air, and consistent cap assembly.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cstrong\u003e\u003cspan\u003ePlastic Prefilled Syringes:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Suitable for various plastic prefilled syringe products within the supported 0.5–50 mL syringe size range.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cstrong\u003e\u003cspan\u003eMedical Device Production:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Designed for medical device manufacturers requiring automated syringe feeding, siliconization, assembly, filling, and capping processes.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cstrong\u003e\u003cspan\u003ePharmaceutical Filling:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Suitable for applicable pharmaceutical liquid products requiring precise ceramic pump dosing and hygienic product-contact components.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp class=\"isSelectedEnd\"\u003e\u003cstrong\u003e\u003cspan\u003eHigh-Cleanliness Production:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Optional Class 100 laminar flow hood supports production environments requiring enhanced cleanliness around the filling and capping process.\u003c\/span\u003e\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003e\u003cspan\u003eAutomated Syringe Production Lines:\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e Provides an integrated solution for manufacturers seeking to combine syringe component feeding, assembly, filling, capping, and reject removal into a continuous automated workflow.\u003c\/span\u003e\u003c\/p\u003e\n","brand":"ZONESUN","offers":[{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110V \/ Liquid Feeder","offer_id":56999127056550,"sku":null,"price":85999.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 110V \/ Paste Feeder","offer_id":56999127089318,"sku":null,"price":88399.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220V \/ Liquid Feeder","offer_id":56999127122086,"sku":null,"price":85199.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (With Laminar Flow Hood) \/ 220V \/ Paste Feeder","offer_id":56999127154854,"sku":null,"price":87599.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110V \/ Liquid Feeder","offer_id":56999127187622,"sku":null,"price":75499.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 110V \/ Paste Feeder","offer_id":56999127220390,"sku":null,"price":77899.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220V \/ Liquid Feeder","offer_id":56999127253158,"sku":null,"price":74699.0,"currency_code":"USD","in_stock":true},{"title":"ZS-FAL180SY1 (Without Laminar Flow Hood) \/ 220V \/ Paste Feeder","offer_id":56999127285926,"sku":null,"price":77099.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_54c81742-c909-47d9-a8dd-d1b933585b78.jpg?v=1786933424","url":"https:\/\/www.zonesun.com\/ru\/products\/zonesun-zs-fal180sy1-prefilled-syringe-filling-capping-line","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}