{"product_id":"zonesun-zs-fal180v11-automatic-kaya-jam-filling-and-glass-jar-production-line","title":"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Food Filling and Glass Jar Production Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-FAL180V11\u003c\/strong\u003e is a fully automatic \u003cstrong\u003ekaya jam filling and glass jar packaging line\u003c\/strong\u003e designed for food manufacturers requiring efficient and hygienic packaging of viscous products. The complete line combines \u003cstrong\u003ewater and air bottle rinsing, high-temperature drying, 6-head servo piston filling, steam vacuum twist-off capping, cap sealing\u003c\/strong\u003e, and \u003cstrong\u003eautomatic labeling\u003c\/strong\u003e into one continuous packaging process from empty jar preparation to finished labeled jars.\u003c\/p\u003e\n\u003cp\u003eThe \u003cstrong\u003eservo piston filling system\u003c\/strong\u003e supports filling volumes from \u003cstrong\u003e100 to 1000ml\u003c\/strong\u003e. Product-contact components are manufactured from \u003cstrong\u003eSUS316 stainless steel\u003c\/strong\u003e for hygienic food processing. The capping system combines \u003cstrong\u003esteam vacuum processing with differential belt sealing\u003c\/strong\u003e for stable and secure twist-off jar closure. A star-wheel positioning system ensures consistent jar spacing and accurate label placement. Besides kaya jam, the line can also be used for other compatible viscous food products in glass jars.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Glass Jar Packaging Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_56b682ba-b55b-486a-9186-b4ad42f8396f.jpg?v=1788252357\"\u003e\u003cimg alt=\"ZS-FAL180V11 Water Air Rinsing Drying 6-Head Servo Piston Jam Filling\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_684024d8-85d7-48bb-a5ee-11cdcccbd2f6.jpg?v=1788252357\"\u003e\u003cimg alt=\"ZS-FAL180V11 Steam Vacuum Twist-Off Capping Differential Belt Sealing\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_863b6cb8-26ec-419b-9d99-e5bc58ab63ea.jpg?v=1788252356\"\u003e\u003cimg alt=\"ZS-FAL180V11 Star-Wheel Labeling SUS316 Food Grade Glass Jar Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_4c62dda1-1631-4498-a662-0497f5daf5de.jpg?v=1788252358\"\u003e\u003cimg alt=\"ZS-FAL180V11 2000-5000 BPH 100-1000ml Kaya Jam Fruit Jam Packaging\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_e3f73da6-d2ed-4bdf-a94a-6ea30a58cfad.jpg?v=1788252358\"\u003e\u003cimg alt=\"ZS-FAL180V11 Complete Glass Jar Production Line Rinsing Filling Capping Labeling\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_8a13eb59-7413-4f55-9486-83f1e6078ec4.jpg?v=1788252360\"\u003e\u003cimg alt=\"ZS-FAL180V11 Automatic Viscous Food Jam Sauce Paste Glass Jar Filling Line\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_0273a7b8-da25-4bc0-a440-db2589d50d99.jpg?v=1788252358\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWater \u0026amp; Air Rinsing Nozzle\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eNozzles insert directly inside bottles, combining water and air cleaning to maximize internal cleaning efficiency and hygiene.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V11 Water Air Dual Rinsing Nozzle Internal Bottle Cleaning\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_007dc174-70bd-4c52-8c67-c4354b9678eb.jpg?v=1788252358\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eGripping \u0026amp; Inverting\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eHolds bottles securely and inverts them for complete internal rinsing, with easy adjustment to fit different bottle sizes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDrying Tunnel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eUtilizes high-temperature hot air circulation within a fully automated aseptic tunnel to execute rigorous thermal sterilization on containers.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V11 High-Temperature Drying Tunnel Far-Infrared Hot Air Circulation\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_67c88f1c-e8f5-4de4-82f9-703c3d63ee9e.jpg?v=1788252358\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e6 Filling Heads\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eQuantity of tracking filling nozzle is customizable, filling is controlled by precise servo piston pump.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V11 6-Head Servo Piston Filling System Customizable Nozzles\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_278fc825-3846-4e31-bdf0-d19117f45738.jpg?v=1788252358\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCap Sealing\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe differential belt system pre-tightens and securely seals each cap, ensuring consistent positioning and reliable sealing performance.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V11 Differential Belt Cap Sealing Pre-Tightening Consistent Closure\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_392676a9-683b-468e-ba95-0c6cba4ce604.jpg?v=1788252359\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLabeling Structure\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eEquipped with a star wheel for precise bottle spacing and positioning, ensuring stable conveying and accurate, consistent labeling.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"ZS-FAL180V11 Star-Wheel Labeling Structure Precise Jar Spacing Positioning\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_81423910-f1c0-4963-9f92-e04957173166.jpg?v=1788252357\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-FAL180V11?\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eComplete Turnkey Line — Empty Jar to Finished Labeled Product:\u003c\/strong\u003e Integrates Bottle Rinsing → High-Temperature Drying → 6-Head Servo Piston Filling → Steam Vacuum Twist-Off Capping → Differential Belt Sealing → Star-Wheel Labeling into one continuous automated packaging process, eliminating the need to coordinate and transfer between separate standalone machines\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eWater \u0026amp; Air Dual Rinsing — Hygienic Container Preparation Before Filling:\u003c\/strong\u003e Rinsing nozzles insert directly inside glass jars and combine water and air cleaning to maximize internal cleaning efficiency, with gripping and inverting mechanisms accommodating different jar sizes for thorough pre-fill container hygiene\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eHigh-Temperature Drying Tunnel — Residual Moisture Removal:\u003c\/strong\u003e Far-infrared heating combined with high-temperature hot-air circulation removes residual moisture from rinsed jars before filling, supporting hygienic food-grade container preparation throughout the fully automated aseptic tunnel\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e6-Head Servo Piston Filling — Accurate Viscous Jam Filling:\u003c\/strong\u003e Six servo piston pump filling heads deliver ±1% filling accuracy for consistent controlled dosing of kaya jam, fruit jam, sauces, pastes, and other compatible viscous food products — with customizable nozzle quantity for different production configurations\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e2000–5000 BPH — Medium to Large-Scale Jam Production:\u003c\/strong\u003e Six-head servo piston filling section reaches 2000–5000 bottles per hour depending on filling volume and product viscosity, providing commercial-scale automated packaging capacity for food manufacturers scaling from manual or semi-automatic glass jar production\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e100–1000ml ±1% — Flexible Filling Range with Consistent Accuracy:\u003c\/strong\u003e Standard filling system supports 100–1000ml with ±1% servo piston accuracy throughout the range, with larger filling volumes available via customization to accommodate different glass jar sizes and product quantities\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSUS316 Contact Parts — Food-Grade Hygienic Filling:\u003c\/strong\u003e All product-contact components of the filling machine are manufactured from SUS316 stainless steel, providing superior corrosion resistance and hygienic food-processing compliance for jam, sauce, paste, and other acidic or viscous food product filling\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSteam Vacuum Twist-Off Capping — Reliable Glass Jar Sealing:\u003c\/strong\u003e Steam vacuum processing creates negative pressure inside each jar before twist-off cap closure, providing reliable vacuum-sealed jar sealing — the safety button depression after cooling confirms successful vacuum sealing for consumer safety assurance\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStar-Wheel Labeling — Consistent Accurate Label Placement:\u003c\/strong\u003e Star-wheel jar positioning provides precise spacing and stable conveying through the labeling station, ensuring consistent label placement accuracy on glass jars compared to conventional bottle-dividing conveyor labeling systems\u003c\/p\u003e\n\u003ch2\u003eIdeal Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eKaya Jam \u0026amp; Fruit Jam Glass Jar Packaging:\u003c\/strong\u003e Primary application — fully automated water\/air rinsing, high-temperature drying, 6-head servo piston filling, steam vacuum twist-off capping, and star-wheel labeling of kaya jam, coconut jam, fruit jam, and similar viscous food products in compatible glass jars at 2000–5000 BPH\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eViscous Sauce \u0026amp; Paste Glass Jar Filling:\u003c\/strong\u003e Automated servo piston filling and steam vacuum twist-off capping of tomato sauce, chili sauce, oyster sauce, peanut butter, sesame paste, and other compatible viscous food sauces and pastes in glass jars requiring ±1% filling accuracy and SUS316 food-grade contact surfaces\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e100–1000ml Twist-Off Glass Jar Products:\u003c\/strong\u003e Suitable for any compatible viscous food product packaged in 100–1000ml twist-off glass jars requiring complete automated line processing from jar rinsing and drying through filling, vacuum sealing, and self-adhesive label application\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFood-Grade Hygienic Viscous Product Packaging:\u003c\/strong\u003e Ideal for food manufacturers requiring SUS316 stainless steel filling contact surfaces, water and air dual-rinsing container preparation, high-temperature drying sterilization, and steam vacuum capping for hygienic commercial-scale viscous food product glass jar packaging\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCustomized Glass Jar Production Lines:\u003c\/strong\u003e Configurable for different glass jar dimensions, filling ranges beyond 100–1000ml, twist-off cap specifications, label formats, and required production capacities — suitable for food manufacturers building or expanding dedicated kaya jam, fruit preserve, sauce, or specialty food glass jar production lines\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"Default Title","offer_id":57236413808806,"sku":null,"price":134999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/8001_0e65f4d5-08bc-413e-9dd9-62bef3778d63.jpg?v=1788316820","url":"https:\/\/www.zonesun.com\/ru\/products\/zonesun-zs-fal180v11-automatic-kaya-jam-filling-and-glass-jar-production-line","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}