{"product_id":"zonesun-zs-yg200a-semi-automatic-vial-crimping-machine","title":"ZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine","description":"\u003cdiv class=\"zs-yg200a-description\" style=\"max-width: 944px; margin: 0 auto; font-size: 16px; line-height: 1.7; overflow-wrap: break-word;\"\u003e\n\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine\u003c\/strong\u003e is designed for crimping compatible aluminum caps onto vials and similar small containers. It uses a \u003cstrong\u003ethree-blade rotary crimping mechanism\u003c\/strong\u003e to form the aluminum cap around the vial neck while customized turntable holders position each vial beneath the crimping station.\u003c\/p\u003e\n\u003cp\u003eWith a reference production speed of \u003cstrong\u003e15–25 bottles\/min\u003c\/strong\u003e, the machine is positioned between manual vial crimpers and fully automatic cap-feeding systems. The operator loads the vial\/cap combination, while the turntable indexes the container through crimping and automatic finished-vial unloading.\u003c\/p\u003e\n\u003ch2\u003eWorking Process\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eManual Loading → Turntable Positioning → Aluminum Cap Crimping → Automatic Finished-Vial Unloading → Outlet Tray\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThis is a \u003cstrong\u003esemi-automatic crimping machine\u003c\/strong\u003e. It does not include automatic vial unscrambling or automatic cap feeding as standard.\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cdiv class=\"flex max-w-full flex-col gap-4 grow\"\u003e\n\u003cdiv dir=\"auto\" class=\"min-h-8 text-message relative flex w-full flex-col items-end gap-2 text-start break-words whitespace-normal outline-none keyboard-focused:focus-ring [.text-message+\u0026amp;]:mt-1\" tabindex=\"0\"\u003e\n\u003cdiv class=\"flex w-full flex-col gap-1 empty:hidden\"\u003e\n\u003cdiv class=\"fbskMG_root LR5Y_W_content markdown prose dark:prose-invert wrap-break-word w-full light markdown-new-styling\"\u003e\n\u003cul\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-YG200A\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eVoltage:\u003c\/strong\u003e 110\/220 V\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 800 W\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eProduction Speed:\u003c\/strong\u003e 15–25 bottles\/min\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eApplicable Bottle Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eBottle Holder:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eApplication:\u003c\/strong\u003e Suitable for aluminum cap crimp sealing of vials, antibiotic bottles, and other similar containers\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cbr\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-semi-automatic-vial-crimping-overview.jpg?v=1789462718\" alt=\"ZS-YG200A semi-automatic vial crimping overview for aluminum-sealed vials, 15-25 bottles per minute\" width=\"944\" height=\"1364\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-aluminum-cap-vial-applications.jpg?v=1789462732\" alt=\"Examples of vial and aluminum cap packaging formats for the ZS-YG200A\" width=\"944\" height=\"639\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-vial-crimping-machine-specifications.jpg?v=1789462744\" alt=\"ZS-YG200A parameter table: 110 or 220 V, 800 W, 15-25 bottles per minute and customizable vial holders\" width=\"944\" height=\"439\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-vial-crimping-machine-component-diagram.jpg?v=1789462757\" alt=\"ZS-YG200A diagram showing control panel, crimping mechanism, bottle holders, clamping claw, outlet tray and air gauge\" width=\"944\" height=\"1048\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-control-panel-detail.jpg?v=1789462772\" alt=\"ZS-YG200A control panel for machine operation and parameter adjustment\" width=\"944\" height=\"958\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControl Panel\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eProvides centralized control of machine operation, allowing operators to adjust operating parameters and manage the crimping process conveniently.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-three-blade-crimping-mechanism-detail.jpg?v=1789462784\" alt=\"ZS-YG200A aluminum cap crimping mechanism detail\" width=\"944\" height=\"831\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCrimping Mechanism\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eApplies controlled mechanical pressure to securely crimp the cap onto the bottle for consistent and reliable sealing.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-bottle-clamping-mechanism-detail.jpg?v=1789462797\" alt=\"ZS-YG200A bottle clamping mechanism detail\" width=\"944\" height=\"834\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eBottle Clamping Mechanism\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eSecurely holds the bottle in position during crimping to reduce movement and ensure stable cap sealing.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-customized-vial-holders-detail.jpg?v=1789462811\" alt=\"Customized turntable vial holders support and position bottles beneath the crimping head\" width=\"944\" height=\"835\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCustomized Bottle Holder\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003es\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eSupports and accurately positions the bottle beneath the crimping head, with holders customizable for different bottle sizes.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-outlet-tray-detail.jpg?v=1789462824\" alt=\"ZS-YG200A outlet tray for collecting finished crimped vials\" width=\"944\" height=\"847\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eOutlet Tray\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eProvides a convenient area for placing and collecting bottles after crimping, making product handling easier.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-vial-crimping-machine-angled-view.jpg?v=1789462836\" alt=\"Angled full view of the ZONESUN ZS-YG200A semi-automatic vial crimping machine\" width=\"944\" height=\"1164\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-vial-crimping-machine-front-view.jpg?v=1789462849\" alt=\"Front view of the ZONESUN ZS-YG200A vial aluminum cap crimping machine\" width=\"944\" height=\"1141\" loading=\"lazy\" decoding=\"async\" style=\"display: block; width: 100%; max-width: 944px; height: auto; margin: 0 auto;\"\u003e\n\u003ch2\u003eWhy Choose the ZS-YG200A?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eThree-blade rotary crimping:\u003c\/strong\u003e Forms compatible aluminum caps evenly around the vial neck for a clean finished crimp.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustomized vial holders:\u003c\/strong\u003e Turntable pockets can be produced according to the customer's actual vial dimensions for more stable positioning.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic finished-vial unloading:\u003c\/strong\u003e A bottle-gripping mechanism transfers the crimped vial to the outlet after the sealing cycle.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompact semi-automatic format:\u003c\/strong\u003e Suitable for laboratories, sample production and small- to medium-batch vial packaging.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLower manual handling than basic crimpers:\u003c\/strong\u003e The indexing turntable and automatic unloading reduce repeated hand transfer after each crimping cycle.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eSuitable Caps \u0026amp; Vials\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG200A is intended for \u003cstrong\u003ecompatible aluminum crimp caps on rigid vials or small bottles\u003c\/strong\u003e that can be held securely by the customized turntable fixture.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNot intended for:\u003c\/strong\u003e ordinary threaded screw caps, perfume collar rings, pump heads, press-on plastic caps or other closures that require a different sealing method.\u003c\/p\u003e\n\u003ch2\u003eWhat Needs to Be Customized?\u003c\/h2\u003e\n\u003cdiv style=\"overflow-x: auto;\"\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; min-width: 560px;\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003ePart\u003c\/th\u003e\n\u003cth style=\"border: 1px solid #ddd; padding: 9px; text-align: left;\"\u003eInformation Required\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eTurntable Holder\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eVial diameter, height, body shape and material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eCrimping Tooling\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eAluminum cap diameter, cap height, skirt dimensions and required finished crimp\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eBottle Clamping\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eVial neck structure and how the container should be stabilized during crimping\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eElectrical \/ Utility Setup\u003c\/td\u003e\n\u003ctd style=\"border: 1px solid #ddd; padding: 9px;\"\u003eRequired voltage, frequency and any air-supply requirement for the final configuration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear vial and cap photos\u003c\/li\u003e\n\u003cli\u003eVial diameter, height and neck dimensions\u003c\/li\u003e\n\u003cli\u003eAluminum cap outer diameter and height\u003c\/li\u003e\n\u003cli\u003eRequired crimping result or sample of a correctly sealed vial\u003c\/li\u003e\n\u003cli\u003eTarget production speed\u003c\/li\u003e\n\u003cli\u003eRequired voltage\u003c\/li\u003e\n\u003cli\u003eWhether more than one vial\/cap size must be processed\u003c\/li\u003e\n\u003cli\u003eWhether sample testing with your actual vials and caps is required before production\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance Note:\u003c\/strong\u003e The stated 15–25 bottles\/min is a reference range. Actual speed depends on vial size, cap geometry, operator loading rhythm, indexing setup and crimping requirements.\u003c\/p\u003e\n\u003ch2\u003eHow Is It Different from a Fully Automatic Vial Crimper?\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG200A focuses on \u003cstrong\u003esemi-automatic indexed crimping\u003c\/strong\u003e. The operator still prepares and loads the vial\/cap assembly, while the machine handles positioning, crimping and finished-vial unloading. A fully automatic system adds functions such as automatic vial feeding, automatic cap sorting and cap placement, but requires more space, higher investment and more dedicated change parts.\u003cstrong\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan it work with different vial sizes?\u003c\/strong\u003e\u003cbr\u003eYes, but different vial diameters or body shapes may require separate customized turntable holders or change parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it crimp flip-off caps?\u003c\/strong\u003e\u003cbr\u003eIt may be possible if the aluminum skirt and vial neck are compatible with the crimping tooling. Send the actual cap dimensions or samples for confirmation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes the machine feed caps automatically?\u003c\/strong\u003e\u003cbr\u003eNo. This semi-automatic configuration does not include an automatic cap bowl and cap-placement system as standard.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhy are vial samples recommended?\u003c\/strong\u003e\u003cbr\u003eThe holder and crimping tooling must match the actual vial and cap geometry. Samples make it easier to confirm fit, crimp quality and unloading stability before production.\u003c\/p\u003e\n\u003ch2\u003eNeed Help Confirming Your Vial \u0026amp; Cap?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003evial dimensions, cap dimensions, clear photos and target speed\u003c\/strong\u003e. We can confirm the turntable holder and crimping-tooling configuration before production. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e\n\u003cp dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\u003cstrong\u003eExplore Related Vial Packaging Equipment\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp dir=\"auto\"\u003eNeed filling, stoppering or labeling equipment alongside the ZS-YG200A? Explore our \u003ca rel=\"noopener\" class=\"decorated-link\" href=\"https:\/\/www.zonesun.com\/collections\/vial-small-dose-packaging?utm_source=chatgpt.com\"\u003evial and small-dose packaging solutions\u003c\/a\u003e to review standalone machines and integrated systems.\u003c\/p\u003e\n\u003cp dir=\"auto\"\u003eShare your vial dimensions, cap specifications and required production output through the chat window to discuss a suitable configuration.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"110 V","offer_id":57395874365606,"sku":null,"price":3499.0,"currency_code":"USD","in_stock":true},{"title":"220 V","offer_id":57395874398374,"sku":null,"price":3499.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/zonesun-zs-yg200a-semi-automatic-vial-crimping-machine-main.jpg?v=1789462623","url":"https:\/\/www.zonesun.com\/sv\/products\/zonesun-zs-yg200a-semi-automatic-vial-crimping-machine","provider":"ZONESUN OFFICIAL WEBSITE","version":"1.0","type":"link"}