aerosol filling and crimping machine

Anything You Need Yo Know About ZS-QW6A Bag-on-Valve Filling And Crimping Machine

aerosol filling machine for cosmetics

Manufacturers in the aerosol industry face pressing challenges—product leakage, inconsistent fill volumes, low production speed, and regulatory pressures on product safety. The ZONESUN ZS-QW6A Bag-on-Valve (BOV) Aerosol Filling and Crimping Machine provides a high-performance, customizable solution designed to tackle these bottlenecks. Engineered for precision, speed, and hygiene, this system supports modern manufacturing demands across cosmetics, pharmaceuticals, food-grade aerosols, and industrial applications.

Industry Pain Points: What Buyers Need Solved

1. Fill Accuracy & Leakage Control
In traditional aerosol filling systems, variances in fill levels often lead to product waste, consumer complaints, and non-compliance with labeling regulations. The ZS-QW6A uses precision liquid metering and automated crimping mechanisms to ensure each can meets exact volume specifications—minimizing overfill and eliminating underfill.

2. Contamination Risks in Sensitive Products
For personal care, medical, or food-related aerosols, product purity is non-negotiable. The BOV system isolates the product from the propellant and external air, protecting sensitive formulas and ensuring a sterile internal environment. This makes it ideal for products like nasal sprays, foam cleansers, and sterile topical treatments.

3. Inefficient Manual Processes
Manual filling lines introduce inconsistencies, reduce throughput, and increase labor costs. With a fully automated cycle—gas filling, bag inflation, liquid injection, and valve crimping—the ZS-QW6A achieves 45–50 cans per minute, accelerating production and enabling consistent, repeatable output at scale.

4. Lack of Flexibility for Multiple Can Sizes
Different markets and product types demand a variety of can diameters and fill volumes. The ZS-QW6A offers adjustable fill ranges (50–250ml) and accommodates cans of various sizes (70–330mm in height), providing flexibility for both small-batch and high-volume production runs.

automatic aerosol filler

Professional Design & Customization Capabilities

Unlike off-the-shelf machines, the ZS-QW6A is built for customization. ZONESUN offers tailored solutions based on your specific needs:

  • Custom Fill Volumes & Nozzle Sizes – Compatible with different viscosities and nozzle configurations.

  • Line Integration – Seamlessly integrates with existing labeling, coding, and packaging systems.

  • Material Compatibility – Suitable for aluminum, tinplate, or composite aerosol cans.

  • Regulatory Compliance – Designed with GMP, CE, and industry-standard safety protocols.

Boost Your Production with ZONESUN’s Expertise

As a trusted manufacturer, ZONESUN not only provides machinery, but end-to-end production consulting—from factory layout planning to after-sales technical support and custom engineering. Whether you're scaling up a startup line or upgrading an industrial operation, we deliver the reliability, flexibility, and technical support you need to stay ahead.

automatic bag-on-valve aerosol filling line

Conclusion: Engineered for Performance, Built for Your Business

The ZONESUN ZS-QW6A Bag-on-Valve Filling and Crimping Machine is more than a piece of equipment—it’s a strategic investment. By solving the root challenges of aerosol production, it empowers manufacturers to meet regulatory standards, enhance product integrity, and boost production efficiency—all with the flexibility to adapt to new market demands.