Material & Filling Selection
Select a filling method according to viscosity, foaming, temperature, corrosiveness and flammability. Material information and SDS help define the appropriate pump, dosing method and wetted components.
Custom Explosion-Proof Filling Solutions
Configure a filling system around your material, containers and production environment. ZONESUN can evaluate filling technology, machine combinations, factory layout and explosion-protection requirements for individual filling stations or complete packaging lines.
Containers & Production Output
Configure filling heads, nozzle sizes and container positioning for bottles, pails, drums or IBC tanks. Target fill quantity, accuracy and hourly output guide the automation level and equipment capacity.
Machines & Line Integration
Combine material feeding and filling with cap handling, screw capping or lid pressing, labeling and coding. Define the equipment scope around your packaging process and existing production machinery.
Factory Layout & Utilities
Plan production direction, equipment spacing, operator access and maintenance areas. Confirm floor space, power, compressed air, material supply and connections to upstream and downstream equipment.
Explosion-Protection Configuration
Review installation country, site hazardous-area classification and required equipment markings. Confirm the protection scope for motors, controls, instruments and other components, together with grounding and static-management requirements.
Cleaning, Testing & Handover
Evaluate seal and contact-material compatibility, drainage and cleaning between products. Agree on sample trials, output and accuracy acceptance, technical documentation, training and spare parts before finalizing the project.
Products and Applications
Potential applications include the following material groups, subject to formulation compatibility and confirmation of the required equipment configuration.
- Alcohol and compatible alcohol-based liquids
- Solvents and solvent-based formulations
- Kerosene and compatible industrial liquids
- Paints, coatings and compatible resins
- Lubricants and industrial oils
- Selected chemical liquids and pastes
For your custom proposal: Share your material name or SDS, viscosity and filling temperature, container photos and dimensions, target fill volume or weight, required output, installation country and available floor space. Include the site hazardous-area classification and required certification documents where applicable.
Configuration confirmation: Explosion-protection ratings and certification availability must be confirmed for the specific equipment and installation site. Pneumatic operation or corrosion-resistant construction alone does not establish explosion-proof suitability.