Description

The ZONESUN ZS-FAL180V14 is a GMP-oriented fully automatic vial filling production line designed for injectable products, vaccines, veterinary drugs, and other sterile liquids. It integrates water purification, mixing, feeding, filling, stopper insertion, capping, crimping, and labeling in one complete automated system.

A Class 100 laminar flow hood minimizes contamination risk, while food-grade SUS304 stainless steel product-contact parts ensure hygiene compliance. Servo-controlled ceramic piston pumps deliver ±0.02 ml accuracy at 30 ml fill volume. With dual-head filling and speeds of 3,600–4,800 vials/hour, the ZS-FAL180V14 offers customizable filling ranges, tank capacities, and head configurations for diverse pharmaceutical production needs.

Technical Specifications

Water Purification System

• Model：ZS-WP500L
• Power Supply: 220V, 50Hz (customizable)
• Purified Water Conductivity: 1–10 μS/cm (25°C)
• Production Capacity: 500 L/h
• Desalination Rate: 95%
• Recovery Rate: 50–60%
• Machine Dimensions (L×W×H): Approx. 1900 × 650 × 1650 mm
• Weight: Approx. 488 kg

Vial Filling & Crimping Machine

• Model：ZS-AFC39F
• Voltage: 110V / 220V, 50–60Hz
• Power: <3000 W/h
• Working Speed: Approx. 60–80 bottles/min (depending on filling range)
• Filling Pump: Ceramic Plunger Pump
• Filling Nozzles: 2
• Filling Range: 30 ml (customizable)
• Filling Accuracy: ±3%
• Machine Dimensions (L×W×H): Approx. 2660 × 1700 × 2150 mm

Labeling Machine

• Model：ZS-TB821
• Voltage: 110V / 220V, 50–60Hz
• Power: 570 W
• Labeling Accuracy: ±1.0 mm
• Labeling Speed: Approx. 40–120 bottles/min (depending on label size)
• Applicable Bottle Diameter: φ25–φ120 mm (round bottle)
• Label Size: W: 20–300 mm × H: 20–95 mm
• Machine Dimensions (L×W×H): Approx. 2040 × 1180 × 1370 mm
• Weight: Approx. 330 kg

Water Purification System

Removing impurities and dissolved minerals from source water before production, providing purified process water and reduce contamination risks.

Mixing System

Custom-designed mixing tanks ensure ingredients remain uniformly blended throughout production, customizable working capacity.

Servo Ceramic Plunger Pump

Powered by servo-controlled ceramic plunger pumps, the system delivers precise and repeatable dosing with filling accuracy up to ±0.02 ml (at 30 ml filling volume).

Vibratory Feeding System

Automatically orients and supplies rubber stoppers and aluminum caps to ensure uninterrupted high-speed production.

Cam Driven System

Cam mechanism coordinates all working stations (stopper insertion, stopper pressing and caps crimping) simultaneously, ensuring 60-80 BPM high working capacity.

Side Belt Labeling Structure

Designed for self-adhesive sticker, it is suitable for side labeling of vials, reach high labeling accuracy and speed.

Laminar Flow Hood

Provides localized ISO Class 5 (Class 100) clean airflow above the filling area, effectively reducing airborne particle contamination and helping maintain aseptic filling conditions.

Why Choose the ZS-FAL180V14?

✅ Complete End-to-End Vial Packaging Line — 8 Processes in 1: Water purification → mixing → vial feeding → dual-head filling → stopper insertion → capping → crimping → labeling all integrated in one automated production line — eliminating inter-process manual handling and ensuring sterile product integrity throughout

✅ Class 100 Laminar Flow Hood — Sterile Filling Environment: Integrated Class 100 (ISO 5) laminar flow protection over the filling zone minimizes airborne contamination risk during vial filling and stopper insertion, meeting GMP sterile manufacturing environment requirements for injectable and vaccine products

✅ Ceramic Piston Pump — ±0.02 ml Filling Accuracy: Servo-controlled ceramic plunger pump delivers ±0.02 ml filling accuracy at 30 ml fill volume — meeting the stringent dosing precision requirements of pharmaceutical injectable products, vaccines, and sterile liquid formulations

✅ 3,600–4,800 Vials/Hour Dual-Head Output: Dual filling head configuration achieves 60–80 bottles/min (3,600–4,800 vials/hour), providing high-volume pharmaceutical production throughput for commercial injectable and vaccine manufacturing operations

✅ SUS304 Food-Grade Stainless Steel — GMP Compliant: All product-contact surfaces are SUS304 stainless steel, meeting pharmaceutical GMP hygiene standards for sterile liquid filling, stopper insertion, and capping in regulated pharmaceutical manufacturing environments

✅ Integrated Water Purification (500 L/h, 95% Desalination): Built-in ZS-WP500L water purification system produces 500 L/h of purified water with 1–10 μS/cm conductivity and 95% desalination rate — providing on-site pharmaceutical-grade water for product mixing and equipment rinsing

✅ Customizable Filling Range, Tank Capacity & Head Configuration: Filling range, hopper tank capacity, number of filling heads, and line configuration are all customizable to match specific pharmaceutical product requirements, vial sizes, and production volume targets

Ideal Applications

Injectable Pharmaceutical Products: GMP-compliant vial filling, stoppering, capping, crimping, and labeling of injectable drugs, biologics, and sterile pharmaceutical liquids requiring Class 100 laminar flow protection and ceramic piston pump precision

Vaccine Manufacturing: Sterile vial filling and sealing for human and veterinary vaccines requiring aseptic filling conditions, precise dose accuracy, and complete end-to-end automated vial packaging from water purification to labeled finished product

Veterinary Drug Packaging: Automated vial filling and packaging of veterinary injectable drugs, animal vaccines, and veterinary sterile liquid products requiring GMP-compliant filling accuracy and hygienic stainless steel contact surfaces

Ophthalmic & Biological Products: Sterile vial filling for ophthalmic solutions, biological products, protein formulations, and other sensitive sterile liquids requiring Class 100 laminar flow protection and ±0.02 ml dosing accuracy

Contract Pharmaceutical Manufacturing: Complete vial packaging line for pharmaceutical contract manufacturers (CMOs), generic drug producers, and specialty pharmaceutical companies requiring flexible, customizable GMP vial filling and packaging capacity