Description
The ZONESUN ZS-HYS60 Automatic Syringe Feeding and Pouch Packaging Line is designed for continuous individual pouch packaging of syringes from 0.5–60 ml. The line combines bulk feeding, automatic orientation, roll-film forming, syringe loading, heat sealing and cutting in one integrated packaging process.
The system is available in 14-channel and 16-channel configurations with 220V or 380V power options. With a listed production range of 50–300 pcs/min, PLC touchscreen control and adjustable packaging parameters, the ZS-HYS60 is suitable for high-volume syringe packaging applications that require stable feeding, consistent pouch formation and continuous sealing.
Technical Specifications
| Model | ZS-HYS60 |
|---|---|
| Production Speed | 50–300 pcs/min |
| Applicable Syringe Range | 0.5–60 ml, with or without needles |
| Channel Configuration | 14 channels / 16 channels |
| Packaging Materials | Paper-plastic composite film, dialysis paper, PE film, BOPP, etc. |
| Power Supply | 220V / 380V, 50–60 Hz |
| Power | Approx. 2–5 kW |
| Air Pressure | 0.6–0.8 MPa |
| Control System | PLC + color touchscreen HMI |
| Machine Weight | Approx. 800–1500 kg, including feeding and sorting system |
Feeding & Orientation
Feeds bulk syringes via an incline elevator and vibratory bowl to reject misaligned units, rotating them smoothly into a horizontal position via an indexing wheel for packaging.
Film Forming & Pouch Creation
Converting roll stock film into continuously formed tubular pouches with adjustable bag lengths, eliminating the need for pre-made bags and reducing material costs.
Filling & Loading
Precisely loading oriented syringes into newly formed pouches through servo-synchronized filling, ensuring stable one-product-per-bag packaging and preventing empty bags or jams.
Sealing & Cutting
Sealing pouches with constant-temperature heat sealing and performing precision cutting for airtight, neatly finished packages.
Why Choose the ZS-HYS60?
✅ Fully Integrated 5-Step Packaging Line — One System: Incline elevator feeding → vibratory orientation → film forming → syringe loading → heat sealing → cutting all completed in a single continuous automated line — eliminating manual handling between steps and dramatically reducing labor requirements
✅ 50–300 pcs/min High-Speed Output: Wide speed range from 50 to 300 pieces per minute supports both medium and high-volume medical syringe packaging production requirements, with output scalable based on product specifications and feeding accuracy
✅ 0.5–60ml Syringe Compatibility — With or Without Needles: Handles the full range of standard syringe sizes from 0.5ml to 60ml, including both needle-attached and needle-free syringe formats, covering the complete spectrum of medical and pharmaceutical syringe packaging requirements
✅ Vibratory Bowl Orientation — Automatic Alignment & Rejection: Vibratory bowl feeding system automatically orients syringes into the correct horizontal position and rejects misaligned units before packaging, ensuring consistent syringe orientation and preventing packaging defects
✅ Roll Stock Film Forming — No Pre-Made Bags Required: Continuous roll stock film forming eliminates the need for pre-made pouches, reducing packaging material costs and enabling adjustable bag length customization for different syringe sizes without bag inventory management
✅ 14 & 16 Channel Configurations: Available in 14-channel and 16-channel configurations to match different production throughput requirements and facility layouts, with 220V and 380V power options for global deployment
✅ PLC + Color Touchscreen HMI Control: Intelligent PLC control system with color touchscreen HMI enables easy parameter setting, speed adjustment, and production monitoring, with servo-synchronized loading preventing empty bags and jams during high-speed operation
Ideal Applications
Medical Syringe Individual Packaging: High-speed individual pouch packaging of disposable syringes, prefilled syringes, and insulin syringes for hospitals, clinics, and medical device manufacturers requiring sterile, tamper-evident single-unit packaging
Pharmaceutical Syringe Packaging Lines: Automated pouch packaging of pharmaceutical prefilled syringes, drug delivery syringes, and specialty injection devices for pharmaceutical manufacturers requiring GMP-compliant, high-speed packaging
Medical Device Contract Packaging: High-volume syringe pouch packaging for medical device contract manufacturers, OEM packaging operations, and medical supply distributors requiring consistent, automated packaging at commercial scale
Veterinary & Dental Syringe Packaging: Individual pouch packaging of veterinary syringes, dental syringes, and specialty medical applicators requiring automated feeding, orientation, and heat-sealed pouch packaging
Diagnostic & Laboratory Device Packaging: Automated pouch packaging of laboratory syringes, diagnostic device applicators, and medical sampling devices requiring individual sterile packaging with consistent seal integrity
How the Syringe Pouch Packaging Process Works
Bulk syringes are first lifted and oriented by the feeding system. The packaging section forms pouches from roll stock, transfers each syringe into the formed package, then completes heat sealing and cutting for individual finished packs.
Best-Suited Applications
The ZS-HYS60 is suitable for disposable syringes, prefilled-syringe components, insulin syringes and other compatible syringe formats that require individual pouch packaging after upstream manufacturing or assembly.
Roll-Film Packaging vs Premade Pouches
The ZS-HYS60 forms pouches directly from roll stock film during operation, which reduces the need to prepare separate pre-made bags. Premade-pouch systems instead pick and open finished bags before loading the product.
14-Channel vs 16-Channel Configuration
The channel configuration affects the feeding and packaging layout. The suitable version should be selected according to syringe dimensions, required throughput and available production space.
Before Ordering, Please Confirm
- Syringe sample and dimensions
- Syringe volume
- Whether needles are attached
- Required package size
- Packaging film material and width
- Required production speed
- Preferred 14-channel or 16-channel configuration
- Required voltage and frequency
- Available compressed-air supply
- Upstream and downstream equipment information
Frequently Asked Questions
What syringe sizes can the ZS-HYS60 package?
The listed range is 0.5–60 ml, including compatible syringes with or without needles.
Does the machine use pre-made bags?
No. The current configuration forms pouches from roll stock film during operation.
What is the listed production speed?
The listed range is 50–300 pcs/min, depending on the product format and feeding configuration.
What is the difference between the 14-channel and 16-channel versions?
They use different feeding layouts and throughput configurations. The suitable option depends on syringe size, target output and line layout.
Can the machine work with different packaging materials?
Yes. The listed materials include paper-plastic composite film, dialysis paper, PE film and BOPP, subject to sealing compatibility.
Can it connect to upstream syringe production equipment?
Yes. The feeding and transfer interfaces can be evaluated according to the upstream process and production-line layout.
Need Help Confirming the Syringe Packaging Setup?
Send us your syringe samples, packaging-film specification, target speed, required pouch size and line layout. We can help confirm the suitable ZS-HYS60 configuration.
