Automatic Perfume Filling, Capping and Labeling Line
The ZONESUN ZS-FAL180X17 is an automatic perfume packaging line that combines bottle grouping and uprighting, dual-head peristaltic pump filling, cap placement and capping, bottle transfer, and horizontal labeling. It is designed for perfume and compatible low-viscosity liquids in small bottles, with a recommended filling volume of 15–150 ml and a filling/capping module output of approximately 40 bottles per minute.
This configuration pairs the ZS-AFC17 filling and capping module with the ZS-TB823 horizontal labeling machine. Bottle dimensions, cap structure, liquid properties and label specifications must be checked together before selecting the line.
Key Benefits
- Connected packaging stages: bottle handling, filling, closing and labeling follow a continuous production sequence.
- Dual filling heads: peristaltic pump filling supports the specified 15–150 ml application range.
- Automatic bottle positioning: grouping and uprighting prepare bottles for stable handling on the rotary plate.
- Configurable nozzles and capping tooling: match the filling opening and closure design to your packaging.
- Horizontal labeling: suited to compatible small round bottles within the labeling module’s stated size range.
- PLC touchscreen operation: a clear interface provides access to machine parameter settings.
Technical Specifications
ZS-AFC17 Filling and Capping Module
| Parameter | Specification |
|---|---|
| Module model | ZS-AFC17 |
| Power supply | AC 110/220 V, 50/60 Hz |
| Power | Approx. 1.5 kW |
| Filling pump | Peristaltic pump |
| Filling heads | 2 |
| Rated output | Approx. 40 bottles/min |
| Recommended filling volume | 15–150 ml |
| Specified filling accuracy | ≤ ±1% |
| Air pressure | 0.4–0.8 MPa |
| Machine dimensions | Approx. 2300 × 1500 × 1700 mm |
ZS-TB823 Horizontal Labeling Module
| Parameter | Specification |
|---|---|
| Module model | ZS-TB823 |
| Power supply | 110/220 V, 50–60 Hz |
| Standalone labeling speed | 50–200 bottles/min |
| Specified labeling accuracy | ±1 mm |
| Suitable bottle dimensions | Diameter 10–30 mm; height <129 mm |
| Suitable label dimensions | Length 20–300 mm × width 20–110 mm |
| Label roll outer diameter | 300 mm |
| Label roll core diameter | 76 mm |
| Conveyor dimensions | Length 1250 mm × width 129 mm |
| Package dimensions | Approx. 1430 × 1580 × 1590 mm |
| Gross weight | Approx. 286 kg |
How the Perfume Packaging Line Works
- Bottle grouping: bottles are aligned and directed into the handling channels.
- Uprighting and positioning: bottles are placed vertically onto the rotary plate.
- Filling: two peristaltic filling heads dispense the set quantity of liquid.
- Cap placement and closing: caps are placed and secured using tooling selected for the closure.
- Transfer: closed bottles move to the horizontal labeling section.
- Label application: bottles rotate while labels are applied.
Applications and Packaging Compatibility
This line is intended for perfume packaging and other compatible low-viscosity liquid applications. It is particularly relevant to small round bottles that can be handled by the horizontal labeling system. The standard labeling specification covers bottles 10–30 mm in diameter and less than 129 mm in height; the filling volume range alone does not establish bottle compatibility.
For bottles outside this range, unusual bottle shapes, spray pumps or special closures, send samples or dimensioned drawings for a configuration review. Confirm the required closing method for each cap; compatibility with screw caps, press-on caps or crimped perfume pumps must be assessed individually.
For alcohol-based perfume, provide the formulation and installation requirements so the required electrical and safety configuration can be assessed before ordering.
Machine Details
PLC Touchscreen Control
View and adjust operating parameters through a clear touchscreen interface.
Automatic Bottle Grouping
Bottles are aligned and guided into dual channels before entering the uprighting section.
Automatic Bottle Uprighting
Bottles are positioned vertically on the rotary plate before filling and capping.
Dual-Head Peristaltic Filling
Two filling heads dispense perfume into bottles. Filling nozzles can be configured for the bottle opening to help reduce splashing.
Automatic Cap Placement and Capping
The system places caps and closes filled bottles. Capping tooling must be matched to the actual cap and bottle neck.
Bottle Transfer
Capped bottles move from the filling and capping module to the labeling module.
Horizontal Bottle Labeling
Bottles travel horizontally and rotate during label application for consistent label placement.
How to Select Your Configuration
- Liquid: perfume formulation, alcohol content, viscosity and any foaming characteristics.
- Fill quantity: target volume per bottle and required dosing tolerance.
- Bottle: material, diameter, height, neck opening and sample photos or drawings.
- Closure: cap or pump dimensions and the required closing method.
- Label: label length and width, bottle coverage, roll direction and roll specifications.
- Production: target bottles per minute, available voltage, compressed air and floor space.
Frequently Asked Questions
What is the ZS-FAL180X17 used for?
It automates filling, cap placement, capping and horizontal labeling for compatible small perfume bottles and other suitable low-viscosity liquid products.
What filling volume does it support?
The recommended filling volume is 15–150 ml. Confirm bottle dimensions, nozzle configuration and liquid compatibility for your specific fill quantity.
How fast is the complete line?
The filling and capping module is specified at approximately 40 bottles/min. The labeler’s separate 50–200 bottles/min specification does not mean the complete line runs at that speed. Final output must be confirmed for your product and packaging.
Does this machine use vacuum filling?
No. The listed filling system uses two peristaltic pump filling heads. If you require a vacuum perfume filling process, discuss an alternative configuration with ZONESUN.
Can it handle my perfume spray pump or cap?
Cap placement and capping tooling can be configured for different closures, subject to a technical review. Send bottle neck and closure samples to confirm the required closing method and compatibility.
Which bottles fit the horizontal labeling machine?
The stated bottle range is 10–30 mm diameter and a height below 129 mm. Bottle shape, label size and the transfer arrangement must also be verified.
What should I send to request a quotation?
Send your liquid information, filling volume, bottle and cap dimensions, label specifications, target speed and destination country through the chat window. Samples help confirm the proposed configuration.
Discuss Your Perfume Packaging Project
Open the chat window on this page and send your bottle, cap and label photos together with the required filling volume and output. Ask ZONESUN to confirm packaging compatibility, the proposed line layout and a quotation for your production requirements.
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