Description
The ZONESUN ZS-MD200 is a bottling inspection system designed for cap, liquid level, and label verification.
Running at 50-200 bottles per minute, it integrates industrial high-resolution CCD/CMOS cameras and advanced vision algorithms to provide non-contact, real-time quality monitoring.
With multi-dimensional inspection functions, it ensures filling accuracy, sealing integrity, and label correctness, while automatically rejecting defective products.
Suitable for pharmaceutical, beverage, and daily chemical production lines, it replaces manual inspection to eliminate fatigue errors and guarantee product safety.
Specifications
- Model: ZS-MD200
- Detection Speed: 50–200 bottles/min (depending on product size & precision)
- Detection Accuracy: Minimum defect recognition: 0.1–0.5 mm
- Camera Configuration: Industrial high-resolution CCD/CMOS cameras (2–20 megapixels)
- Lighting System: High-intensity LED flash (ring, backlight, or bar combinations)
- Applicable Range: Vials, ampoules, PET/glass beverage bottles (2 ml–250 ml)
- Operating Power: 1.5–3.5 kW
- Protection Rating: IP65 or higher (wash-down & humid environments)
- Compliance: Data tracking functions, GMP & FDA 21 CFR Part 11 compliant
APPLICATION
The ZS-MD200 is engineered for high-speed production lines that demand zero-defect quality control. It is widely deployed across industries where product integrity, regulatory compliance, and consumer safety are critical:
- Pharmaceutical & Biotech: Injectable vials, ampoules, oral liquid bottles — verifying cap sealing, fill level, and label/batch code accuracy to meet GMP & FDA 21 CFR Part 11 requirements.
- Beverage & Food: PET and glass bottles for water, juice, dairy, and condiments — detecting underfill, overfill, missing caps, and label misalignment at up to 200 BPM.
- Daily Chemical & Cosmetics: Shampoo, lotion, and cleaning product bottles — ensuring tamper-evident seals are intact and labels are correctly applied before shipment.
- Agrochemical & Industrial Liquid: Pesticide and chemical reagent bottles — confirming fill levels and cap integrity to prevent leakage and safety hazards.
- Contract Packaging & CMO/CDMO: Multi-product lines requiring rapid format changeover and traceable inspection data for audit compliance.
With a detection accuracy down to 0.1–0.5 mm and automatic rejection of non-conforming bottles, the ZS-MD200 eliminates manual inspection fatigue errors and integrates seamlessly into existing conveyor-based packaging lines.
REAL-TIME IMAGING
Captures clear, high-resolution CCD/CMOS images of bottles at ultra-high speeds, enabling accurate real-time inspection of cap position and liquid level.
LIQUID LEVEL INSPECTION
Uses advanced vision algorithms to monitor liquid levels in real time, automatically rejecting overfilled, underfilled, or empty bottles to ensure filling accuracy.
CAP & SEAL INTEGRITY
Uses vision inspection to detect missing caps, crooked placement, broken tamper-evident bands, or loose seals, preventing contamination and leakage.
RECOGNITION
Automatically detects missing, misaligned, or wrinkled labels, and uses OCR to verify production dates, batch codes, and QR codes, ensuring accurate product identification.
KEY FEATURES
- High-Speed Multi-Dimensional Inspection: Simultaneously inspects cap presence/position, liquid fill level, label alignment, and OCR code verification in a single pass at up to 200 bottles per minute — no additional inspection stations required.
- Sub-Millimeter Detection Accuracy (0.1–0.5 mm): Industrial-grade CCD/CMOS cameras (2–20 MP) paired with high-intensity LED flash lighting detect the smallest defects invisible to the human eye, ensuring zero-defect output.
- Automatic Defect Rejection: Non-conforming bottles are identified and ejected in real time without stopping the line, maintaining throughput while eliminating manual sorting labor.
- GMP & FDA 21 CFR Part 11 Compliant Data Tracking: Full audit trail with batch records, inspection logs, and electronic signatures — ready for pharmaceutical regulatory submissions and quality audits.
- IP65-Rated Washdown Construction: Sealed enclosure withstands high-humidity and wet-cleaning environments, ensuring reliable long-term operation in food, beverage, and pharma facilities.
WHY CHOOSE THE ZS-MD200
- ✅ Eliminate Inspection Fatigue Errors: Replaces manual visual inspection entirely — consistent 24/7 accuracy that human operators cannot match, reducing recall risk and customer complaints.
- ✅ Protect Brand Reputation: Every bottle leaving the line is verified for cap integrity, correct fill, and accurate labeling — preventing defective products from reaching end consumers.
- ✅ Reduce Labor & Operating Costs: One ZS-MD200 replaces multiple inspection operators per shift, delivering rapid ROI on high-volume production lines.
- ✅ Seamless Line Integration: Designed to fit standard conveyor-based packaging lines with minimal footprint and flexible mounting options — no major line redesign required.
- ✅ Scalable & Future-Proof: Modular camera and lighting configurations adapt to new bottle formats, sizes, and inspection requirements as your product range evolves.
