Description
The ZONESUN ZS-FAL180V20 Automatic Small Bottle Production Line is designed for the continuous bottle unscrambling, filling, capping, labeling, and coding of slender small bottles. It integrates automatic bottle feeding, a 16-head tracking filling system, 12-head capping system, automatic cap feeding, bottle turnover, horizontal labeling, and coding.
With a production capacity of 12,000–15,000 bottles/hour, the line provides efficient and continuous packaging for compatible small cylindrical bottles. The tracking filling system fills bottles while they move along the conveyor, helping improve production efficiency and reduce downtime.
ZS-SLJ5 Elevator
- Power Supply: 220 V / 50 Hz
- Suitable Bottle Type: 60 ml Bottle (Φ20.8 × 110.4 mm)
- Machine Dimensions (L × W × H): 2035 × 1339.51 × 717 mm
ZS-LPH200 Bottle Unscrambler
- Power Supply: 380 V, 50 Hz
- Power: 1 kW
- Bottle Holder Diameter: Φ980 mm
- Rotation Speed: 0–16 rpm
- Production Capacity: ≥200 bottles/min
- Suitable Bottle Size: 60 ml (Φ20.8 × 110.4 mm)
- Machine Dimensions (L × W × H): About 1800 × 900 × 1500 mm
ZS-AFC16PB Filling and Capping Machine
- Production Capacity: 12,000–15,000 bottles/hour
- Suitable Bottle: 30 ml PP Bottle
- Filling Accuracy: ±1%
- Capping Qualification Rate: ≥99%
- Power Supply: 380 V, 50 Hz, 3-Phase 4-Wire
- Power: 5.5 kW
- Machine Dimensions (L × W × H): 3800 × 1380 × 1750 mm
ZS-TB125D Labeling Machine
- Labeling Speed: 600 bottles/min (stable speed; based on 10 ml oral liquid bottles)
- Labeling Accuracy: ±0.5 mm
- Applicable Product: 10 ml Oral Liquid Bottles
- Label Roll Inner Diameter: 76 mm
- Label Roll Outer Diameter: 420 mm
- Labeling Method: Vertical bottle feeding, horizontal labeling
- Machine Failure Rate: <0.01%
- Defective Product Detection Accuracy: 99.9%
- Power Supply: 220 V, 50/60 Hz
- Total Power: 2.7 kW, AC 220 V, 50/60 Hz, Single Phase
- Air Pressure: 5–7 kg/cm²
- Net Weight: 200 kg
Automatic Bottle Unscrambling System
Automatically lifts, sorts and orients bottles with the openings facing upward, then feeds them continuously into the filling station.
16-Head Tracking Filling System
Automatically tracks moving bottles for continuous filling without stopping the conveyor, improving throughput and production efficiency.
12-Head Capping System
Equipped with high-quality sealing components, the 12-head capping system delivers fast, reliable sealing performance and is easy to disassemble for cleaning and disinfection.
Automatic Cap Feeding System
The vibratory bowl automatically sorts and orients caps, then continuously feeds them to the cap station for efficient capping.
Automatic Bottle Turnover System
Automatically turns upright bottles onto their sides for stable conveying through the labeling and coding process.
Automatic Labeling & Coding System
Applies labels and prints production dates, batch numbers or other traceability information during continuous bottle conveying.
How the Complete Line Works
The ZS-FAL180V20 combines multiple machines into one continuous workflow: bottle feeding → bottle unscrambling → tracking filling → cap feeding → capping → bottle turnover → horizontal labeling → coding. This layout is intended for high-speed packaging of slender cylindrical bottles that need stable orientation through every process.
Key Advantages
- High-speed continuous operation: The 16-head tracking filling system fills bottles while they move, helping reduce stop-and-go indexing and supporting higher throughput.
- Integrated filling and capping: Filling, cap feeding and multi-head capping are synchronized within the production line to reduce manual transfer between processes.
- Automatic bottle orientation: Bottle unscrambling and turnover systems help keep small, narrow bottles correctly oriented before filling and labeling.
- Horizontal labeling for slender bottles: Turning bottles onto their side improves stability during labeling when upright conveying is less reliable.
- Traceability-ready: Coding can be integrated after labeling for production dates, batch numbers or other identification information.
- Custom-engineered line: Bottle handling parts, filling parameters, cap feeding, capping heads and labeling configuration can be adapted to the customer's actual bottle and closure.
Best-Suited Products & Containers
This line is best suited to small, slender cylindrical bottles used for oral liquids, healthcare products, personal-care liquids, chemical liquids and other compatible low- to medium-viscosity products. The exact filling system, bottle handling and capping configuration should be confirmed according to the customer's liquid, bottle and cap.
Important: The bottle sizes shown in the specification tables are reference/test configurations for individual modules. Because this is a customized production line, final machine dimensions, bottle range, speed and tooling should be confirmed using your actual bottle and cap samples.
What Needs to Be Customized?
| Process | What We Need to Confirm |
|---|---|
| Bottle Unscrambling | Bottle material, diameter, height, shape, center of gravity and neck orientation |
| Filling | Liquid name, viscosity, target volume, foaming behavior and required accuracy |
| Cap Feeding & Capping | Cap diameter, height, structure, thread/pressing method and required torque/sealing result |
| Labeling | Label size, label material, application position and bottle surface |
| Coding | Required code content, print position and coding technology |
Before Ordering, Please Confirm
- Clear bottle and cap photos
- Bottle drawing or dimensions: diameter, height, neck size and opening diameter
- Cap dimensions and cap structure
- Liquid/product name and viscosity
- Target filling volume
- Required output in bottles/hour
- Label size and labeling position
- Required coding content and position
- Available factory power supply and compressed-air conditions
- Whether FAT/sample testing with your bottles and caps is required before shipment
Performance Note: The listed production speeds, filling accuracy and labeling performance are reference values based on specific test configurations. Actual line speed is determined by the slowest process in the final configuration and can vary with bottle stability, liquid properties, cap design, label material and required quality standards.
Frequently Asked Questions
Can this line be used for a different bottle size?
Yes, but bottle handling parts and machine settings may need to be customized. For major size changes, different tooling or change parts may be required.
Why does the line use horizontal labeling?
Slender bottles can be unstable when labeled upright. Turning them onto their side helps improve bottle support and label application stability for compatible bottle shapes.
Can the filling system handle foamy or viscous liquids?
The standard configuration shown here should be evaluated against the actual liquid. If the product foams, is viscous or contains particles, a different filling principle or nozzle structure may be recommended.
Can the cap feeder handle different caps?
The vibratory cap feeder and capping system are normally customized around a specific cap shape and size. Different cap families may require separate bowls, tracks or change parts.
Can ZONESUN test my bottle before production?
Yes. For a customized high-speed line, sending bottle, cap, label and product information—or physical samples—is strongly recommended before finalizing the design.
Need a Customized Small-Bottle Packaging Line?
Send us your bottle drawing, cap details, liquid information, filling volume, target speed and label specifications. Our engineering team can evaluate the complete process and recommend the appropriate filling, capping, labeling and coding configuration. Use the chat window on this page to contact ZONESUN.
