ZONESUN ZS-YTCR15A Automatic Explosion-Proof Corrosion-Resistant Liquid Filling Machine
The ZONESUN ZS-YTCR15A is a rotary liquid filling machine designed for automated packaging of compatible corrosive liquids, including selected acidic and alkaline formulations. It combines PLC touchscreen control, bottle-neck positioning, an adjustable filling-head support and pneumatic pressure regulation. The listed output is up to 1,000 bottles per hour, depending on liquid properties, bottle geometry, fill volume and operating conditions.
The machine is offered with an explosion-proof motor and drive system and can be configured for straight or angled bottle openings. Suitability for any particular chemical, solvent or classified hazardous area must be verified against the exact materials, electrical components, certification and local safety requirements before ordering or operating.
Technical Specifications
| Model | ZS-YTCR15A |
|---|---|
| Voltage | 220 V / 380 V (select configuration) |
| Power | 1.5 kW |
| Rated capacity | Up to 1,000 bottles/hour (application-dependent) |
| Filling heads | 1 |
| Capping heads | 1 (as listed in original specifications; confirm configuration) |
| Filling volume | Customizable |
| Filling speed | Customizable |
| Stated filling accuracy | 99% (original specification; test method to be confirmed) |
| Machine dimensions (L × W × H) | 2020 × 1000 × 1590 mm |
| Control system | PLC with touchscreen |
| Machine weight | 300 kg |
Applications and Key Features
Applications: Automated filling of chemically compatible industrial liquid products into suitably designed bottles. Selection requires confirmation of the exact liquid composition, concentration, temperature, viscosity, container material and hazard classification.
- PLC touchscreen operation for setting and monitoring filling parameters
- Adjustable nozzle angle and bottle-neck positioning for straight or angled openings
- Pneumatic pressure regulator and gauge for controlled operation
- Explosion-proof motor and drive configuration, subject to configuration and certification verification
- Customizable filling volume and speed for project-specific requirements
Machine Details
PLC Touchscreen Control Panel
Allows operators to set filling parameters and monitor machine operation through the touchscreen, with an enclosed design for safer operation.
Adjustable Filling Head Support
Allows the filling head to be tilted and positioned to accommodate straight or angled bottle openings.
Bottle Neck Positioning & Filling System
Secures the bottle neck in position and aligns it with the filling nozzle for stable and accurate filling.
Air Pressure Regulator & Gauge
Allows operators to monitor and adjust air pressure for stable pneumatic operation during filling.
Explosion-Proof Motor & Drive System
Provides power for the filling mechanism. Confirm the supplied component certificates and compatibility with the installation environment before use.
How the Filling Process Works
- Check chemical compatibility of all wetted components, seals, tubing and containers; confirm site electrical and hazardous-area requirements.
- Position the machine and connect the specified power, air supply and liquid feed according to the supplied manual.
- Adjust the bottle-neck positioning fixture and filling nozzle angle for the container opening.
- Use the PLC touchscreen to set the required fill quantity and operating parameters; adjust the pneumatic pressure as specified.
- Run an initial trial with the actual product and bottle, then verify delivered quantity, alignment, leakage and repeatability.
- Start the production cycle, monitor filling performance and inspect filled containers; clean and maintain according to the chemical safety procedures.
How to Choose the Right Configuration
Share your liquid name and SDS, concentration, viscosity, target filling volume, bottle photos and dimensions, required output, local voltage, compressed-air specification and hazardous-area classification. ZONESUN can review the machine's wetted materials, nozzle setup and proposed electrical configuration against your production requirements.
Frequently Asked Questions
Can this machine fill strong acids or alkaline liquids?
It is intended for selected corrosive liquids, but compatibility is not universal. Please supply the SDS and concentration so all product-contact materials and seals can be checked before use.
Is the entire machine certified explosion-proof?
The original product description specifies an explosion-proof motor and drive system. This alone does not establish certification for the complete machine or suitability for every hazardous area. Request documentation for the exact supplied configuration.
What is the output capacity?
The stated maximum is 1,000 bottles per hour. Actual output depends on bottle size, target fill volume, liquid behavior and operating conditions.
Can it fill bottles with angled openings?
Yes, the filling-head support is adjustable for straight or angled bottle openings, subject to bottle sample confirmation.
Can the filling volume and voltage be customized?
Filling volume and speed are listed as customizable. The original specifications list 220 V and 380 V; confirm the required supply and final machine configuration before purchase.
Does the machine include a capping function?
The supplied specification table lists one capping head, while the detailed product description focuses on filling. Please confirm with ZONESUN whether a capping module is included in your selected configuration.
Related Packaging Equipment
- ZS-XAF16 – Strong Acid Corrosive Liquid Filling Machine
- ZS-VTFM1 – Explosion-Proof 6-Nozzle Filling Machine
- ZS-VTCM1 – Explosion-Proof Bottle Capping Machine
- Explosion-Proof Filling, Capping & Labeling Line
Explore ZONESUN packaging machines, or contact ZONESUN via the website online chat for application review, sample testing and a custom quotation.
