Description
The ZONESUN ZS-BB01 is an automatic ice pop and juice tube filling and sealing machine designed for liquid products packed in flexible plastic tubes. It integrates tube loading, anti-drip liquid filling, thermal sealing, rotary indexing, automatic ejection and finished-product collection in one continuous system.
The machine provides a production capacity of 5,000–15,000 pieces/hour and a customizable filling range of 50–500 ml. It is suitable for compatible ice pop, juice and liquid snack products requiring high-speed filling and heat sealing.
Technical Specifications
| Machine Model | ZS-BB01 |
|---|---|
| Filling Capacity | 5,000–15,000 pieces/hour |
| Filling Range | 50–500 mL (Customizable) |
| Packaging Materials | Polyester / Paper / Polyethylene / Aluminum / Polyethylene |
| Voltage | 220V / 380V, 50Hz |
| Power | 3.8 kW |
| Air Supply | 0.3–0.5 m³/min, 0.8 MPa |
| Machine Weight | 500 kg |
| Machine Dimensions (L×W×H) | 2940 × 740 × 1720 mm |
Key Features
- High-Precision Anti-Drip Filling System: Uses precision filling valves to provide consistent liquid dosing while reducing dripping and overflow during high-speed production.
- High-Efficiency Thermal Sealing: Temperature-controlled thermal sealing rapidly heats and press-seals tube openings to create strong, neat, and airtight seals.
- Rotary Tube Orientation System: Plastic tubes are loaded into rotary fixtures and automatically indexed to each workstation for accurate filling and sealing.
- 5,000–15,000 Pieces/Hour Capacity: High-speed rotary operation supports efficient mass production of ice pops, juice tubes, and similar liquid products.
- 50–500 mL Customizable Filling Range: Filling volume can be customized according to different product and packaging requirements.
- Automatic Ejection & Collection: Finished sealed tubes are automatically released from the fixtures and smoothly transferred to the collection area.
- Centralized Control Panel: Allows operators to control filling, sealing, conveying, and overall machine operation from a centralized interface.
Benefits
- High Production Capacity — Output of up to 15,000 pieces/hour supports high-volume ice pop and liquid tube production.
- Accurate Filling Results — Anti-drip filling valves help maintain consistent filling volumes while minimizing liquid waste.
- Strong & Airtight Sealing — Temperature-controlled thermal sealing provides neat and reliable seals to help prevent product leakage.
- Flexible Filling Volume — 50–500 mL customizable filling range accommodates different tube capacities and product requirements.
- Smooth Continuous Operation — Rotary indexing and automatic ejection support an efficient and continuous filling and sealing workflow.
- Reduced Manual Handling — Integrated filling, sealing, ejection, and collection reduce operator involvement during production.
- Flexible Packaging Compatibility — Supports the packaging material structure specified in the machine configuration for different tube packaging requirements.
Application
Ideal for automatic filling and thermal sealing of ice pops, juice, and other liquid beverage products packed in plastic tubes. Suitable for food and beverage manufacturers requiring high-speed, continuous tube packaging with accurate filling, strong sealing, and customizable filling volumes.
Control Panel
Controls the operation of the popsicle filling and sealing machine by adjusting filling, sealing, conveying parameters, and managing the overall machine operation.
High-Precision Liquid Filling System
Uses high-precision anti-drip filling valves for accurate dosing. Filling volume can be customized according to requirements, reducing dripping and overflow while ensuring consistent capacity.
High-Efficiency Thermal Sealing
Uses smart temperature-controlled thermal sealing technology to quickly heat and press-seal tube openings, ensuring strong, neat, airtight seals and preventing leakage.
Rotary Orientation
Allows operators to load plastic tubes into rotary disc fixtures. The machine automatically indexes and positions tubes to each workstation for efficient and accurate processing.
Automatic Ejection & Smooth Discharge
Automatically releases sealed tubes from the fixtures and smoothly transfers them to the collection area for continuous production.
Best-Suited Applications
- Ice pops and ice lollies
- Fruit juice tubes
- Flavored beverage tubes
- Compatible liquid snack products
- Other flexible-tube liquid packaging within the supported fill range
Tube, Product & Sealing Compatibility
Tube dimensions, laminate structure, product viscosity, target fill volume and sealing temperature should be confirmed before machine configuration.
What Should Be Confirmed Before Ordering?
- Tube sample and dimensions
- Packaging material structure
- Product sample and viscosity
- Target filling volume
- Required pieces/hour
- Required sealing temperature
- 220V or 380V power requirement
Frequently Asked Questions
What is the production capacity?
5,000–15,000 pieces/hour.
What filling range is supported?
50–500 ml, customizable according to the packaging configuration.
How are the tubes sealed?
The machine uses temperature-controlled thermal sealing.
Does it automatically discharge finished tubes?
Yes. Sealed tubes are automatically ejected and transferred to the collection area.
Can it package juice as well as ice pops?
Yes. It is designed for compatible liquid products such as ice-pop mixtures and fruit juice.
Need Help Confirming Tube Compatibility?
Send us your tube sample, packaging material, product sample, target fill volume and production speed.
