Description

The ZONESUN ZS-VMB200L is a 200L vacuum homogenizing emulsifier mixer tank designed for efficient mixing, emulsification, heating, cooling, and deaeration of high-viscosity materials. Featuring a wall-scraping frame agitator, high-speed homogenizer, jacketed heating/cooling system, and vacuum function, it delivers smooth, bubble-free, uniform emulsions for demanding production requirements.

Built with an SUS316 inner layer and SUS304 middle and outer layers, the ZS-VMB200L is widely used for producing sauces, creams, lotions, ointments, and other emulsions in food, cosmetic, and pharmaceutical industries. Tank capacity is customizable based on production requirements.

Technical Specifications

• Model: ZS-VMB200L
• Storage Tank Capacity: 200 L (customizable)
• Power Supply / Voltage: 3-Phase 400V, 50Hz
• Tank Material: Inner Layer: SUS316; Middle & Outer Layers: SUS304
• Wall Thickness: Inner: 5 mm / Middle: 4 mm / Outer: 3 mm
• Heating Power: 18 kW
• Mixing Motor Power: 2.2 kW
• Mixing Speed: 0–62 r/min (adjustable via frequency inverter)
• Homogenizer Power: 5.5 kW
• Homogenizing Speed: 0–2930 r/min (adjustable via frequency control)
• Vacuum Pump Power: 1.45 kW
• Working Pressure: Vacuum: -0.09 to -0.02 MPa; Positive: ≤ 0.3 MPa
• Scraper Function: Equipped with scraper wall (scraper blades)

Control Panel

User-friendly interface with clearly labeled functions. Dual temperature control system allows for precise and stable temperature regulation.

Top Manway Cover

Provides tight vacuum sealing via a heavy-duty lock mechanism while allowing easy opening for rapid inspection, status lighting, or supplemental raw material charging.

Frame Wall-Scraping

Equipped with a frame-style agitator featuring baffles and side scrapers to ensure thorough, dead-zone-free mixing. Prevents material from sticking during heating.

Jacket Level Indicator

Displays the real-time liquid level of the heating medium inside the jacket via a transparent sight glass, enabling manual valve fluid controls to prevent dry-burning hazards.

Vacuum Pump System

Vacuum operation prevents air incorporation during mixing, ensuring a smooth and bubble-free final product.

Mixing Motor

Drives the internal frame wall-scraping paddle continuously via a high-torque vertical motor, delivering stable and consistent macroscopic fluid mixing profiles.

Why Choose the ZS-VMB200L?

✅ 5-in-1 Process Integration — Mix, Emulsify, Heat, Cool, Deaerate: Combines wall-scraping agitation, high-speed homogenization, jacketed heating/cooling, and vacuum deaeration in a single tank — eliminating the need for multiple separate process vessels and reducing production footprint

✅ High-Speed Homogenizer (0–2930 r/min): Variable-speed 5.5 kW homogenizer delivers powerful shear force for fine emulsification of oil-water systems, producing stable, uniform emulsions with consistent droplet size distribution for cream, lotion, and sauce production

✅ Wall-Scraping Frame Agitator — Dead-Zone-Free Mixing: Frame-style agitator with baffles and side scrapers ensures thorough mixing across the full tank volume, preventing material adhesion to tank walls during heating and eliminating unmixed dead zones

✅ Vacuum Deaeration — Bubble-Free Product: Integrated vacuum pump system removes air incorporated during mixing, producing smooth, bubble-free creams, lotions, and emulsions that meet cosmetic and pharmaceutical product quality standards

✅ SUS316 Inner Layer — Pharmaceutical & Food Grade: SUS316 stainless steel inner tank surface provides superior corrosion resistance and meets pharmaceutical GMP and food-grade hygiene standards for sensitive product formulations

✅ Jacketed Heating & Cooling System (18 kW): Jacket heating and cooling enables precise temperature control throughout the emulsification process — critical for temperature-sensitive formulations requiring controlled heating ramps and rapid cooling after emulsification

✅ Dual Temperature Control & Frequency Inverter Speed Control: Independent dual temperature controllers and frequency inverter speed adjustment for both agitator (0–62 r/min) and homogenizer (0–2930 r/min) provide full process parameter control for diverse formulation requirements

Ideal Applications

Cosmetic Cream & Lotion Manufacturing: Emulsification of face creams, body lotions, moisturizers, sunscreens, and other oil-in-water or water-in-oil cosmetic emulsions requiring stable, smooth, bubble-free texture

Pharmaceutical Ointment & Emulsion Production: GMP-compliant production of topical ointments, pharmaceutical creams, gel formulations, and liquid emulsions requiring SUS316 contact surfaces and vacuum deaeration

Food Sauce & Condiment Processing: Homogenization and emulsification of mayonnaise, salad dressings, tomato sauce, chili sauce, and other high-viscosity food emulsions requiring uniform texture and stable shelf life

Personal Care & Hair Care Products: Production of shampoos, conditioners, hair masks, styling creams, and other personal care emulsions requiring controlled viscosity, stable emulsification, and bubble-free consistency

Nutraceutical & Functional Food Emulsions: Emulsification of nutritional supplements, protein drinks, omega-3 emulsions, and other functional food products requiring precise temperature control and homogeneous particle distribution