ZONESUN ZS-MB300L3 Triple Tank Mixing System for High Viscosity Sauce, Paste and Emulsion Production with Vacuum Mixing and Heating

Description

The ZONESUN ZS-MB300L3 is a complete triple-tank mixing system designed for efficient processing of high-viscosity sauces, pastes, and emulsions. It integrates three dedicated functional tanks — pre-heating & high-shear mixing, vacuum evaporation & deaeration, and cooling & buffering — into one seamless production unit with automatic sanitary transfer between stages.

Equipped with a high-shear mixer, electric heating system, vacuum pump, and SUS 304 stainless steel construction throughout, this system delivers excellent defoaming, color retention, and extended shelf life for premium sauce, cosmetic emulsion, and pharmaceutical production lines.

Technical Specifications

Machine 1 — ZS-MB300L3-1

• Model: ZS-MB300L3-1
• Capacity: 1000 L
• Material: SUS304 Stainless Steel
• Power Supply: 380V, 50Hz
• Heating Method: Electric Heating
• Heating Power: 12 kW × 4 = 48 kW
• Mixing Motor: 0.55 kW + 4 kW High Shear
• Mixing Speed: 36 r/min / 2800 r/min
• Inlet / Outlet Diameter: Φ 38 mm
• Installation Dimensions (L×W×H): 1600 × 1300 × 2200 mm
• Configuration: Three-layer structure, insulation layer, manhole, CIP cleaning ball, water level sight glass, computer board control, adjustable foot cups, breather valve, adjustable temperature

Machine 2 — ZS-MB300L3-2

• Model: ZS-MB300L3-2
• Capacity: > 1000 L
• Material: SUS304 Stainless Steel
• Plate Thickness: 2 mm
• Tank Structure: Single-layer
• Vacuum Pump Power: 1.5 kW
• Outlet Size: DN32

Machine 3 — ZS-MB300L3-3

• Model: ZS-MB300L3-3
• Capacity: 1000 L
• Material: SUS304 Stainless Steel
• Power Supply: 380V / 50Hz
• Heating Power: 48 kW
• Mixing Motor Power: 0.55 kW
• Rotation Speed: 36 r/min
• Insulation Material / Thickness: Polyurethane Foam / 50 mm
• Inlet / Outlet Diameter: Φ 38 mm
• Installation Dimensions (L×W×H): 1600 × 1350 × 2200 mm

CONTROL PANEL

User-friendly interface with clearly labeled functions. Dual temperature control system allows for precise and stable temperature regulation.

TOP MANWAY COVER

300×350 mm manway for manual feeding and easy cleaning of the mixing tank.

FRAME WALL-SCRAPING

Equipped with a frame-style agitator featuring baffles and side scrapers to ensure thorough, dead-zone-free mixing. Prevents material from sticking during heating.

LED ILLUMINATION

Integrated 3W LED light provides clear internal visibility during operation.

PUMP

Transports liquid or fluid materials stably via a food-grade stainless steel impeller, providing continuous, high-pressure flow specifically.

Why Choose the ZS-MB300L3?

• ✅ 3-Stage Integrated Process: Pre-heating & high-shear mixing → vacuum evaporation & deaeration → cooling & buffering — complete sauce/paste processing in one connected system without manual transfer
• ✅ 4 kW High-Shear Emulsifier at 2,800 r/min: Achieves fine, stable emulsification of oil-water systems — critical for mayonnaise, cream, lotion, and pharmaceutical emulsion quality
• ✅ 48 kW Electric Heating System: Rapid, precise jacketed heating ensures consistent product temperature for heat-sensitive formulations
• ✅ Vacuum Deaeration Technology: 1.5 kW vacuum pump removes air bubbles from high-viscosity products to improve texture, color retention, and shelf life
• ✅ CIP Cleaning Ball: Built-in Clean-In-Place system enables fast, thorough tank sanitation without disassembly — minimizes downtime between production batches
• ✅ Computer Board Control with Adjustable Temperature: Precise digital process control for repeatable batch quality and operator-friendly operation
• ✅ SUS 304 Three-Layer Insulated Tank Construction: Maintains product temperature during processing while protecting operators from heat exposure

Ideal Applications

• Food Seasoning & Condiments: Ketchup, mayonnaise, salad dressing, chili sauce, oyster sauce, peanut butter, and other high-viscosity sauce production
• Cosmetics & Personal Care: Face cream, body lotion, shampoo, conditioner, hair mask, and paste cosmetic emulsion manufacturing
• Pharmaceutical & Biopharmaceutical: Ointment emulsification, pharmaceutical liquid preparation, biological agent mixing, topical gel production
• Dairy & Food Processing: Cream cheese, yogurt base, custard, pudding, and other high-viscosity dairy product processing
• Chemical & Industrial: Adhesive paste, specialty chemical emulsion, lubricant paste, and industrial viscous product mixing