Description
The ZONESUN ZS-UVB1 Automatic UV Bottle Sterilizing and Air Rinsing Machine is designed for pre-filling treatment of bottles, jars and similar containers. It combines compressed-air blowing for removing loose dust and particles with a 7-lamp UV treatment chamber for container interior treatment before filling.
A rotary handling system guides containers through the process continuously. The machine supports container diameters of Φ76–150 mm, heights of 80–200 mm, and a production rate of up to 45 containers/min, making it suitable for milk powder, food, nutritional product, cosmetic and other packaging lines that require bottle cleaning and UV treatment before filling.
Technical Specifications
| Model | ZS-UVB1 |
|---|---|
| Container Size | Φ76–150 mm diameter, 80–200 mm height |
| Production Rate | ≤45 cans/min, variable speed |
| UV System | 7 × 25 W internal UV lamps |
| Treatment Time | 30–60 sec, adjustable |
| Motor Power | Vacuum/blow 0.5 kW; conveyor 0.37 kW; turntable 0.18 kW; UV lamps 7 × 25 W; total 1.1 kW |
| Power Supply | 3-phase 380V, 50–60 Hz |
| Conveyor Dimensions | 2.5 m length × 0.9 m height × 190 mm width |
| Machine Size | 2400 × 1300 × 2200 mm |
| Packing Size | 2600 × 1450 × 2400 mm |
| Weight | 350 kg |
Sterile Air Blowing System
Using clean compressed air to remove dust and particles inside bottles, ensuring a hygienic interior and improving filling cleanliness.
UV Sterilization Chamber
Using UV lamps to sterilize the inside of bottles, effectively reducing microbial contamination and ensuring hygienic packaging conditions.
Rotary Bottle Handling System
Using a rotary handling system to smoothly invert and transport bottles, ensuring uniform air blowing and UV sterilization with customized grooves for different container sizes.
304 Stainless Steel Construction
Using 304 stainless steel construction to ensure durability, easy maintenance, and hygienic operation in clean production environments.
Electric Control Box
Equipped with an integrated electrical control system to manage UV sterilization, air blowing, and bottle handling operations, ensuring smooth and automated production.
Why Choose the ZS-UVB1?
✅ Dual-Action Cleaning — Sterile Air Blowing + UV Sterilization: Combines sterile compressed air blowing to remove physical contaminants (dust, particles) with 7-lamp UV irradiation to reduce microbial contamination — providing comprehensive container interior cleaning in a single automated pass before filling
✅ 7 Internal UV Lamps — Thorough Sterilization Coverage: Seven UV lamps positioned inside the sterilization chamber ensure comprehensive UV irradiation coverage of container interiors, with adjustable sterilization time from 30–60 seconds to match different container sizes and hygiene requirements
✅ Rotary Inversion Handling — Uniform Interior Treatment: Rotary handling system smoothly inverts containers during processing, ensuring sterile air blowing and UV irradiation reach all interior surfaces uniformly — eliminating untreated zones that could harbor contamination before filling
✅ ≤45 Containers/Min Variable Speed — Flexible Production Rate: Variable speed operation from 10 to 45 containers per minute accommodates different production line speeds and container sizes, with speed adjustable to match downstream filling machine throughput for seamless line integration
✅ Wide Container Compatibility (Φ76–150mm, 80–200mm Height): Accommodates round containers from 76mm to 150mm diameter and 80mm to 200mm height, plus square containers with diagonal ≤150mm — covering milk powder cans, food jars, pharmaceutical bottles, and other standard container formats
✅ SUS304 Stainless Steel — Hygienic & Durable: Full SUS304 stainless steel construction meets food-grade and pharmaceutical hygiene standards, providing corrosion resistance, easy cleaning, and long-term durability in clean production environments
✅ Seamless Filling Line Integration: Designed for direct integration into milk powder, food, pharmaceutical, and other hygienic packaging lines as a pre-filling container cleaning station, with conveyor dimensions (2.5m × 190mm) compatible with standard filling line conveyor systems
Ideal Applications
Milk Powder & Dairy Container Preparation: Pre-filling UV sterilization and air blowing of milk powder cans, infant formula containers, and dairy product jars requiring hygienic interior cleaning before powder or liquid filling in food-grade production environments
Pharmaceutical Bottle Pre-Filling Cleaning: UV sterilization and sterile air blowing of pharmaceutical bottles, supplement containers, and nutraceutical jars requiring microbial reduction and particle removal before filling in GMP-compliant packaging lines
Food & Beverage Container Sterilization: Pre-filling cleaning of food product jars, sauce containers, condiment bottles, and beverage containers requiring dust removal and UV sterilization before filling in hygienic food packaging operations
Nutritional Product Container Preparation: UV sterilization and air blowing of protein powder containers, sports nutrition jars, vitamin supplement bottles, and health food containers requiring clean, sterile interiors before filling
Cosmetic & Personal Care Container Cleaning: Pre-filling sterile air blowing and UV treatment of cosmetic jars, cream containers, and personal care product bottles requiring hygienic interior cleaning before filling in cosmetic manufacturing environments
How the UV Bottle Treatment Process Works
Containers enter the machine through the conveyor and are guided by the rotary handling system. Compressed air is used to remove loose dust and particles from the container interior, while the UV chamber provides controlled UV exposure before the containers are transferred to the next filling process.
Best-Suited Applications
The ZS-UVB1 is suitable for pre-filling bottle or jar preparation in milk powder, nutritional products, food, beverages, cosmetics and other packaging lines where container interior cleaning and UV treatment are required before filling.
Air Rinsing vs UV Treatment
Air rinsing mainly removes loose physical contaminants such as dust and particles from the container interior. UV treatment provides an additional non-contact treatment step using ultraviolet light. The two processes are combined in the ZS-UVB1 to prepare containers before filling.
Before Ordering, Please Confirm
- Container sample or detailed drawing
- Container diameter and height
- Container shape and material
- Required production speed
- Required UV treatment time
- Available compressed-air conditions
- Required voltage and frequency
- Conveyor height and production-line direction
- Upstream and downstream equipment
Frequently Asked Questions
What container sizes can the ZS-UVB1 handle?
The listed range is Φ76–150 mm in diameter and 80–200 mm in height.
How many UV lamps are installed?
The machine uses seven internal 25 W UV lamps.
Can it clean dust from inside bottles?
Yes. The machine includes an air-blowing process designed to remove loose dust and particles from the container interior before filling.
Can it be connected directly to a filling machine?
Yes. It is designed as a pre-filling treatment station and can be integrated with compatible filling lines.
Can it handle square containers?
The listed specification notes that square containers with a diagonal of up to 150 mm can be used, with a possible reduction in operating speed.
Is UV treatment the same as washing?
No. UV treatment is a non-contact light-based process. It does not replace a liquid washing process when washing is required by the product or production standard.
Need Help Confirming the Bottle Treatment Setup?
Send us your container samples or drawings, container dimensions, target speed, conveyor information and line layout. We can help confirm whether the ZS-UVB1 configuration is suitable for your production line.
