DESCRIPTION
The ZONESUN ZS-FRS100 High-Speed Automatic Laundry Detergent Pod Making Machine is designed for forming, filling, and sealing water-soluble PVA film to produce laundry detergent pods and other compatible unit-dose products. Integrating a ceramic piston filling system, PID film tension control, PVA film covering and sealing, precision vacuum-adsorption molds, and automatic pod demolding, it provides a continuous automated packaging process. With a production speed of up to 40 pcs/min, filling accuracy of ±0.1 g, and quick mold changeover in approximately 30 minutes, the machine supports different pod shapes and PVA film types. Suitable for packaging liquid laundry detergent, cleaning liquids, powders, and granules, it provides a flexible solution for water-soluble film packaging applications.
PARAMETER
| Parameter | Specification |
|---|---|
| Model | ZS-FRS100 |
| Packaging Speed | Up to 40 pcs/min |
| Packaging Specifications | Customizable to customer requirements |
| Filling Accuracy | ±0.1 g |
| Packaging Qualification Rate | ≥99.9% |
| Film Waste Rate | ≤5% |
| Operating Noise | <80 dB(A) |
| Power | 4 kW |
| Power Supply | Three-phase 380 V, 50 Hz or three-phase 220 V, 60 Hz |
| Air Consumption | 0.6 m³/min |
| Air Pressure | 0.5–0.8 MPa |
| Packaging Film Material | PVA/PVOH |
| Packaging Film Thickness | 75 ± 5 μm |
| Film Roll Dimensions | Diameter: <140 mm; width according to packaging design |
| Machine Dimensions (L × W × H) | 1120 × 855 × 1950 mm |
| Control System | Touchscreen with microcomputer control |
| Machine Weight | 600 kg |
Intelligent PLC Control Panel
Features a touchscreen interface for adjusting filling parameters, controlling production speed, and monitoring machine operation for convenient and efficient production.
Ceramic Piston Filling System
High-hardness ceramic pistons offer excellent wear resistance and dimensional stability, ensuring precise filling and consistent dosing performance.
PID Film Tension Control System
Monitors film tension in real time and automatically adjusts film feeding to prevent stretching, wrinkling, or tearing during high-speed operation.
PVA Film Covering & Sealing System
Feeds the top PVA film over the filled bottom film and applies controlled pressure to create securely sealed laundry pods.
Automatic Pod Demolding System
Automatically releases finished laundry pods from the rotary molds and transfers them to the discharge conveyor for collection.
High-Speed Electronic Cam Rotary System
Uses electronically synchronized rotary control to coordinate forming, filling, sealing, and demolding operations, ensuring precise positioning and smooth high-speed production.
Precision Vacuum-Adsorption Molds
Each cavity has independent vacuum to secure the PVA film during forming/filling. Modular molds allow quick replacement for different pod shapes.
Before Ordering
- Send your detergent formula details, target dose, pod drawing, and PVA/PVOH film samples to confirm material compatibility, mold design, and sealing performance.
- Confirm the dosing configuration for liquids, powders, or granules. Verify the listed speed, filling accuracy, qualification rate, and film waste rate under agreed sample-test conditions.
- Confirm the selected three-phase power supply, 0.5–0.8 MPa compressed air, 0.6 m³/min air consumption, and the film supplier's storage and operating-environment requirements.
Frequently Asked Questions
What operations does the ZS-FRS100 combine?
It combines water-soluble film feeding, vacuum forming, filling, top-film covering and sealing, and pod demolding. The described liquid-dosing system uses ceramic pistons.
What film and pod formats are supported?
The listed film material is PVA/PVOH at 75 ± 5 μm thickness, with roll diameter <140 mm and width according to the packaging design. Pod specifications are customizable; confirm the mold, cavity layout, film grade, and formula together using samples.
Can the same filling system handle liquids, powders, and granules?
These materials are mentioned as applications, but the described ceramic piston system is for liquid dosing. Confirm the required powder or granule metering equipment and whether it is included in the quoted configuration.
What output and electrical supply should I plan for?
The listed speed is up to 40 pcs/min. Actual output depends on the mold, dose, formula, and film. Power options are three-phase 380V 50Hz or three-phase 220V 60Hz; the 220V option should not be assumed to use a single-phase supply.
Related Packaging Equipment
- Laundry Detergent Pod Making Machines — compare water-soluble pod packaging configurations.
- Detergent Filling Machines — explore alternatives for bottled detergent.
- Personal Care & Household Product Solutions — review other household product packaging options.
- Secondary Packaging Machines — assess downstream packaging for finished pods.
