Description
The ZONESUN ZS-TBRH200 is a fully automatic vertical-to-horizontal labeling machine designed for ampoules, vials, and other small-diameter round bottles. It automatically guides upright containers into a horizontal position for stable, precise labeling.
With touchscreen control, photoelectric detection, and adjustable labeling components, the ZS-TBRH200 provides efficient and consistent labeling for slender containers (diameter 10–30mm, length 20–95mm). It can operate independently or integrate with upstream filling, capping, and downstream packaging equipment for a complete pharmaceutical or cosmetic production line.
Technical Specifications
- Model: ZS-TBRH200
- Power Supply: AC 220V, 50/60Hz, Single Phase
- Power Consumption: 2.4 kW
- Labeling Speed: 300 labels/min
- Labeling Accuracy: ±0.5 mm (excluding errors from product and label)
- Applicable Container Size: Length: 20–95 mm; Diameter: 10–30 mm
- Applicable Label Size: Height: 20–95 mm; Length: 25–90 mm
- Maximum Label Roll: OD: 420 mm; Core ID: 76 mm
- Printer Air Pressure: 5 kgf/cm²
- Printing Speed: 350 times/min
Control Panel
Centralized touchscreen control makes operating parameters and production adjustments easier to manage during daily operation and product changeovers.
Reclining Mechanism
The guide and separating mechanism smoothly changes upright slender bottles into a horizontal conveying position before labeling, helping maintain stable bottle orientation through the labeling process.
Horizontal Labeling Head
Dispenses and applies labels precisely onto horizontal rolling products via a multi-roller guiding system, eliminating bubbles to ensure wrinkle-free packaging results.
Adjustment Mechanism
Handwheel adjustment allows the labeling assembly to be fine-tuned for compatible bottle diameters and labeling positions, simplifying changeovers between products.
Wide Infeed Buffer Table
The wide flat-belt infeed area provides bottle loading and accumulation space, helping maintain smooth and continuous feeding into the labeling section.
Smart Photoelectric Detection
Photoelectric sensors coordinate bottle detection and label dispensing. Label output pauses when no bottle is detected, helping reduce unnecessary label consumption.
Why Choose the ZS-TBRH200?
✅ Vertical-to-Horizontal Conversion — Stable Labeling of Slender Bottles: Automatic guide and separating mechanism smoothly converts upright ampoules and vials into horizontal position before labeling, providing stable, consistent bottle orientation that eliminates the tipping and misalignment issues common with upright labeling of small-diameter containers
✅ 300 Labels/Min — High-Speed Pharmaceutical Labeling: Continuous horizontal labeling at up to 300 labels per minute delivers high-throughput ampoule and vial labeling for pharmaceutical, cosmetic, and chemical production lines requiring fast, reliable small-bottle label application
✅ ±0.5mm Labeling Accuracy — Precise Label Placement: High-precision label dispensing and multi-roller application system achieves ±0.5mm labeling accuracy on containers from 10–30mm diameter, ensuring consistent, professional label placement on every ampoule and vial
✅ Multi-Roller Horizontal Labeling Head — Bubble-Free Application: Multi-roller guiding system applies labels onto horizontally rolling containers with even pressure distribution, eliminating air bubbles and wrinkles for clean, professional label appearance on pharmaceutical and cosmetic vials
✅ Photoelectric Detection — Label-Saving Smart Sensing: Photoelectric sensors automatically detect bottle presence and pause label dispensing when no bottle is detected, reducing label waste during production gaps and preventing mislabeled or empty label outputs
✅ Handwheel Adjustment — Fast Product Changeover: Tool-free handwheel adjustment of labeling assembly position and bottle diameter settings enables rapid changeover between different ampoule and vial sizes without mechanical disassembly or specialist tooling
✅ Standalone or Line Integration: Operates independently as a standalone labeling unit or integrates with upstream filling and capping equipment and downstream packaging machines for a complete automated pharmaceutical or cosmetic vial production line
Ideal Applications
Pharmaceutical Ampoule & Vial Labeling: High-speed horizontal labeling of pharmaceutical ampoules, injection vials, lyophilized powder vials, and other small-diameter pharmaceutical containers requiring ±0.5mm label placement accuracy and 300 labels/min throughput
Cosmetic & Serum Vial Labeling: Precise horizontal labeling of cosmetic serum vials, essence ampoules, beauty treatment vials, and other small-diameter cosmetic containers requiring clean, bubble-free label application for premium retail presentation
Veterinary & Diagnostic Vial Labeling: Automated horizontal labeling of veterinary injection vials, diagnostic reagent vials, and laboratory sample containers requiring consistent, accurate label placement on small-diameter round containers
Nutraceutical & Supplement Ampoule Labeling: High-speed labeling of nutraceutical drink ampoules, vitamin liquid vials, and health supplement containers requiring fast, accurate horizontal label application for retail and e-commerce packaging
Chemical & Reagent Vial Labeling: Automated horizontal labeling of chemical reagent vials, laboratory standard solution containers, and specialty chemical small bottles requiring precise label placement and high-speed continuous labeling output
