Automated Glass Test Tube Filling: Boosting Efficiency in Labs and Pharmaceutical Production
In modern pharmaceutical, cosmetic, and laboratory industries, glass test tubes are a common container, and their accurate, efficient filling process is critical. Traditional manual filling is not only time-consuming but also prone to cross-contamination, affecting product quality. To solve these issues, the ZONESUN ZS-FAL180V6 Automatic Glass Test Tube Filling Monoblock Equipment was developed.
Integrated Design: Advantages of Monoblock Production
The ZS-FAL180V6 features an advanced monoblock design that integrates multiple processes—tube positioning, liquid filling, capping, torque adjustment, and labeling—into a single machine. Key highlights include:
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High-precision filling: Uses a peristaltic pump to ensure liquid flows only through tubes, avoiding contamination; suitable for 10–30ml volumes.
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Reliable capping: Equipped with a servo motor-driven capping system for secure sealing.
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Intelligent labeling: Built-in photo-eye detection system for precise label placement.
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High efficiency: Can process approximately 20 test tubes per minute, significantly increasing productivity.
Applications: From Laboratory to Industrial Production
The ZS-FAL180V6 is ideal for various industries, particularly:
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Pharmaceuticals: Filling and sealing vaccines, reagents, and injectable products.
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Cosmetics: Suitable for small-volume items like serums and perfumes.
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Laboratories: Provides accurate liquid dispensing solutions for research and testing.
Key Specifications
| Parameter | Specification |
|---|---|
| Model | ZS-FAL180V6 |
| Voltage | 110V / 220V, 50–60Hz |
| Pump Type | Peristaltic pump |
| Tube Diameter | Customizable |
| Filling Range | 10–30ml (customizable) |
| Working Speed | Approx. 20 tubes/min (depends on liquid & tube size) |
| Machine Dimensions | Filling & Capping: 2200×1200×1700mm |
| Labeling: 2400×850×1600mm | |
| Packing Dimensions | Filling & Capping: 2430×1430×1920mm |
| Labeling: 2500×900×1760mm | |
| Machine Weight | Filling & Capping: ~785kg |
| Labeling: ~270kg |
Operating Workflow: Streamlined for Efficiency
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Tube positioning: Special feeding device accurately places glass test tubes in the slot.
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Liquid filling: Peristaltic pump ensures precise dispensing without contamination.
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Capping: Servo-driven capping secures each tube reliably.
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Labeling: Photo-eye system guarantees precise label placement.
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Output: Claw-style discharge ensures smooth, damage-free removal.
About ZONESUN
ZONESUN is a high-tech company specializing in packaging machinery R&D, production, and sales, with over 15 years of industry experience. Headquartered in Foshan, China, the company covers 8,600㎡ of office and production space, with 139 employees including 52 engineers. ZONESUN provides ODM and OEM services and is committed to delivering high-quality packaging solutions worldwide.