This automated production line integrates bottle unscrambling, magnetic pump filling, capping, sealing, labeling, and bottle sorting into one streamlined system. Designed for low-viscosity and foamy liquids such as essential oils, perfumes, juices, and inks, it features diving nozzles for foam control and magnetic pumps for precise dosing. Each filling nozzle operates independently for flexible speed control. The capping unit accommodates various cap shapes, including droppers and beverage caps. With intelligent electric eye detection, the labeling machine ensures accurate single or double-sided labeling on round bottles. Ideal for pharmaceutical, cosmetic, beverage, and daily chemical industries, this line supports manless operation to reduce labor costs and boost efficiency.
Product Specifications: ZS-LP800Z vs ZS-LP1000Z Rotary Bottle Unscrambler
| Parameter | ZS-LP800Z | ZS-LP1000Z |
|---|---|---|
| Turntable Diameter | 80cm | 100cm |
| Suitable Bottle Diameter | 20–100mm | 20–100mm |
| Suitable Bottle Height | 30–120mm | 30–120mm |
| Working Speed | 40–60 bottles/min (depends on bottle size) | 40–60 bottles/min (depends on bottle size) |
| Motor Power | 50W | 50W |
| Power Supply | 220/110V, 50–60Hz | 220/110V, 50–60Hz |
| Net Weight | Approx. 50kg | Approx. 135kg |
| Package Size | Approx. 115 × 110 × 132cm | Approx. 135 × 131.5 × 123.5cm |
| Gross Weight | Approx. 65kg | Approx. 180kg |
Product Specifications: OEM Liquid Filling Machine Comparison
| Parameter | Model 1 | Model 2 | Model 3 |
|---|---|---|---|
| Container Size | φ20–160mm, H30–300mm | φ20–160mm, H30–300mm | φ20–160mm, H30–300mm |
| Max Flow Rate | 5500ml/min | 5500ml/min | 7500ml/min |
| Pump Material | 304 Stainless Steel | 316 Stainless Steel | 316 Stainless Steel |
| Filling Accuracy | ≤100ml: deviation ≤±1ml | >100ml: deviation ≤±1% (based on water) | >100ml: deviation ≤±1% (based on water) |
| Filling Speed | 20–50 pcs/min | 20–50 pcs/min | 25–60 pcs/min (depends on bottle & liquid) |
| Power Supply | 220V–50Hz / 110V–60Hz | 220V–50Hz / 110V–60Hz | 220V–50Hz / 110V–60Hz |
| Whole Machine Power | 2000W | 2000W | 2000W |
| Packing Weight | Approx. 150kg | Approx. 150kg | Approx. 150kg |
| Packing Size | Approx. 2000 × 820 × 1580mm | Approx. 2000 × 820 × 1580mm | Approx. 2000 × 820 × 1580mm |
| Air Compressor Connector | OD 8mm | OD 8mm | OD 8mm |
Parameter Specification
Machine Model ZS-XG16
Bottle Height 30–300mm
Cap Diameter 18–70mm
Bottle Diameter 20–160mm
Working Speed 20–60 bottles/min (depends on bottle & cap shape)
Working Voltage AC220V / 110V, 50–60Hz
Working Pressure 0.4–0.6MPa
Air Compressor Connector OD 8mm
Machine Dimensions Approx. 1930 × 740 × 1600mm
Packing Size Approx. 2000 × 820 × 1800mm
Net/Gross Weight Approx. 113kg / 133kg
Parameter Specification
Model ZS-TB260
Power Supply AC220V, 50/60Hz, 1500W
Labeling Capacity 25–50 pcs/min (depends on bottle size)
Labeling Accuracy ±1.0mm
Suitable Bottle Diameter φ30–100mm
Label Size (L)15–200mm / (H)15–150mm
Roll Inside Diameter φ76mm
Roll Outside Diameter φ350mm
Conveyor Size 1950mm (L) × 100mm (W)
Machine Size 2000 × 1400 × 1300mm
Packing Size Approx. 2120 × 940 × 1500mm
Net/Gross Weight Approx. 226kg / 290kg
Fully Automatic Filling and Packaging Line
This production line automatically arranges bottles and integrates liquid filling, capping, foil sealing, labeling, and bottle sorting to reduce manual labor and improve production efficiency.
Upgraded Speed Regulators
The speed regulators have been upgraded. Old and new regulator models may be shipped during the transition period.
Product Applications
The line is suitable for bottled products such as essential oil, sauce, beverages, juice, and other similar liquids.
Anti-Drip Filling and Bottle Conveyor
The anti-drip filling nozzles can be controlled separately, and 6 mm nozzles are fitted as standard. Guide rails and the separating plate keep bottles aligned and accurately spaced on the conveyor.
Bottle Capping and Labeling
The capping machine handles different cap shapes and sizes. The labeling machine supports single- or double-sided labeling on round bottles.
Smooth Conveyor and Adjustable Foil Sealing
The conveyor transports bottles smoothly without connecting plates. The foil sealing power can be adjusted for different bottle sizes and sealing temperatures.
