ZONESUN ZS-WCHJ1C Heated Paste Filling Machine with Water Circulation
The ZONESUN ZS-WCHJ1C heated piston paste filling machine is designed for compatible liquids, semi-liquids and pastes that require temperature maintenance during filling. Its water circulation heating system helps maintain stable temperatures, while the piston pump controls the dispensed volume. The specified filling range is 5–150 mL, with customization available, and the listed speed is approximately 20–30 bottles per minute, depending on filling volume and material.
SUS304 stainless steel material-contact parts, a jacketed hopper, heated filling nozzle and adjustable conveyor support filling applications in cosmetics, sauces, beverages and daily chemical products. Optional hopper mixing can support material flow, including compatible wax-based products that may solidify as they cool. Confirm mixing, heating-medium selection and temperature requirements for the selected configuration.
Technical Specifications
| Model | ZS-WCHJ1C |
|---|---|
| Power Supply | 110/220 V, 50–60 Hz |
| Power | 4 kW |
| Filling Speed | Approx. 20–30 bottles/min (depending on filling volume and material) |
| Applicable Bottle Diameter | 4–150 mm |
| Applicable Bottle Height | 10–200 mm |
| Filling Range | 5–150 mL (Customizable) |
| Filling Accuracy | ≤0.5% |
| Filling Pump | Piston Pump |
| Air Pressure | 5–8 kg/cm² |
| Material Contact Parts | SUS 304 Stainless Steel |
| Machine Dimensions (L × W × H) | Approx. 2050 × 875 × 2060 mm |
| Package Dimensions (L × W × H) | Approx. 1730 × 940 × 1970 mm |
| Package Weight | Approx. 327 kg |
Applications
Suitable for compatible cosmetic products, sauces, beverage liquids and daily chemical products requiring heated filling. Wax-based products can be assessed where temperature maintenance is needed to help prevent solidification. Provide a product sample, viscosity and required filling temperature to confirm suitability and the appropriate heating and mixing configuration.
Machine Details
Touchscreen Control Panel
Allows operators to set filling parameters, adjust operating settings, and monitor machine operation. Multiple interface languages are available upon request.
Jacketed Material Hopper
It can be filled with hot water or thermal oil to maintain material temperature, with optional mixing for better material flow and to help prevent wax-based products from solidifying.
Heated Filling Nozzle
Uses circulating warm water to maintain the filling nozzle temperature, helping prevent wax solidification and ensuring smooth, consistent dispensing.
Water Circulation Heating Tank
Supplies temperature-controlled circulating water to the heating system, helping maintain stable material temperature and prevent solidification during filling.
Piston Pump Feeding System
Provides stable and controlled material transfer for high-viscosity products, ensuring a continuous supply to the filling system.
Adjustable Conveyor System
Smoothly transports containers through the filling station, with adjustable guide rails to accommodate different container sizes.
Key Features
- Water circulation heating to help maintain material temperature during filling
- Jacketed hopper with optional mixing according to configuration
- Heated filling nozzle to help reduce cooling and solidification at the dispensing point
- Piston pump filling with a listed 5–150 mL range; customization available
- SUS304 stainless steel material-contact parts
- Touchscreen operating settings and adjustable conveyor guide rails
- 110 V and 220 V product options
How the Heated Filling Process Works
- Confirm the product, fill volume, container dimensions and required temperature before setup.
- Set up the heating circuit and hopper using the approved medium and operating procedure for the supplied configuration.
- Bring the product and heating circuit to the confirmed operating conditions; use hopper mixing if configured and appropriate for the product.
- Adjust container guides and nozzle position, then set filling parameters on the touchscreen.
- Run a test batch and check dispensed volume, product flow and container alignment before continuous filling.
- Monitor temperature and material supply during operation, and follow the operating manual for shutdown and cleaning.
How to Choose the Right Filling Configuration
Share the product name, viscosity or a sample, melting or solidification behavior, desired filling temperature, target volume and required output. Provide container dimensions and mouth size, available voltage and compressed-air supply, and whether hopper mixing is needed. Confirm the allowable temperature range, heating medium, hopper capacity and customized filling range in the quotation.
Frequently Asked Questions
What products is the ZS-WCHJ1C designed to fill?
It is designed for compatible liquids, semi-liquids and pastes requiring temperature maintenance, including cosmetic, sauce, beverage and daily chemical applications. Wax-based product suitability should be confirmed with the actual product and heating configuration.
How does the heating system support filling?
The water circulation heating tank supplies temperature-controlled circulating water, including to the heated filling nozzle, to help maintain flow and reduce solidification. The jacketed hopper can use an approved heating medium according to configuration. Confirm the permitted medium and operating temperature for the supplied system.
Is hopper mixing included?
The component description lists hopper mixing as optional. Confirm whether the quoted configuration includes mixing and whether it suits the product.
What filling range, speed and accuracy are listed?
The specified filling range is 5–150 mL, customizable, with a listed filling accuracy of ≤0.5%. Speed is approximately 20–30 bottles per minute, depending on volume and material. Confirm performance with the actual product and settings.
What container sizes can it handle?
The current specifications list a bottle diameter range of 4–150 mm and a height range of 10–200 mm. Provide container drawings or samples, including the mouth dimensions, so the applicable range, guide setup and nozzle fit can be confirmed before ordering.
What utilities and product-contact materials are specified?
The listed power supply is 110/220 V, 50–60 Hz, with 4 kW power and an air pressure requirement of 5–8 kg/cm². Material-contact parts are specified as SUS304 stainless steel. Confirm the selected voltage and site requirements before installation.
Related Packaging Equipment
Compare related heated filling and material-transfer equipment. Application suitability and any connection between machines must be assessed for the intended installation.
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For product testing, heating and mixing configuration, customized filling ranges or a quotation, use the online chat window on this page to speak with ZONESUN. Share your product, filling temperature, target volume and container details for assistance.
