Description
The ZONESUN ZS-EM2 300L Emulsifying Mixing Tank is designed for large-batch mixing, blending and emulsification of liquid, cream and paste materials. It combines a slow-speed anchor scraper agitator for bulk circulation and wall/bottom scraping with a high-speed top emulsifier for intensive dispersion and emulsification.
The system includes a 300 L SUS316 mixing vessel, 2.2 kW anchor mixing motor, 5.5 kW high-speed emulsifier, dual rotor discharge pumps and stainless-steel operating platform. This configuration is suitable for cosmetic creams and lotions, sauces, detergents, ointments, gels and other medium- to high-viscosity products that require both bulk mixing and high-shear processing.
Technical Specifications
| Model | ZS-EM2 |
|---|---|
| Power Supply | 380V |
| Main Tank | 300 L single-layer mixing emulsifying tank |
| Structure | Top flip-open lid, bottom dished head |
| Mixing Motor | 2.2 kW |
| Agitator Type | Anchor-type impeller with wall and bottom scrapers |
| Mixing Speed | 0–80 RPM |
| Top Emulsifier | 5.5 kW, 2880 RPM |
| Tank Material | SUS316 stainless steel, 3 mm plate thickness |
| Platform Material | SUS201 stainless steel |
| Platform Dimensions | 1500 × 2000 mm |
PLC Control Panel
Equipped with an independent control panel to manage mixing, emulsification, and pumping operations for easy operation and stable production.
Mixing Motor
Drives the mixing shaft and blades to evenly blend materials, preventing separation and ensuring consistent mixing results.
Mixing Emulsifying Tank
Serves as the main processing vessel for material storage and treatment. Made of stainless steel for corrosion resistance, hygiene, and reliable production.
Double Discharge Rotor Pump
Equipped with a dual discharge rotor pump to ensure stable and efficient transfer of high-viscosity materials with smooth discharge performance.
Stainless Steel Access Ladder
Providing safe and convenient access to the operation platform for easy inspection, operation, and maintenance of the equipment.
Circulating Cooling System
Providing stable temperature control through circulating cooling to prevent overheating, while protecting seals by avoiding dry running, reverse rotation, and waterless operation.
Why Choose the ZS-EM2?
✅ Anchor Scraper Agitator — Dead-Zone-Free Mixing: Anchor-type impeller with wall and bottom scrapers ensures thorough mixing across the full 300L tank volume, preventing material adhesion to tank walls and eliminating unmixed dead zones at the bottom and sides during high-viscosity material processing
✅ High-Speed Top Emulsifier (5.5 kW / 2880 RPM): Powerful 5.5 kW top-mounted emulsifier delivers high-shear force for fine emulsification of oil-water systems, producing stable, uniform emulsions with consistent droplet size distribution for cosmetic, food, and pharmaceutical formulations
✅ Dual Discharge Rotor Pumps — Fast, Efficient Material Transfer: Two independent rotor pumps enable fast, stable transfer of high-viscosity materials from the tank, with valve and pump switch control for smooth, controlled tank emptying without product residue or flow interruption
✅ SUS316 Stainless Steel — Corrosion-Resistant & Hygienic: SUS316 stainless steel inner tank (3mm plate) provides superior corrosion resistance for acidic, alkaline, and saline formulations, meeting food-grade and pharmaceutical hygiene standards for sensitive product processing
✅ Circulating Cooling System — Stable Temperature Control: Integrated circulating cooling system maintains stable operating temperature during extended production runs, preventing overheating and protecting mechanical seals from dry running, reverse rotation, and waterless operation damage
✅ Stainless Steel Access Platform (1500×2000mm): Full-size SUS201 stainless steel access platform provides safe, convenient operator access to the tank top for material charging, inspection, and maintenance without requiring separate scaffolding or ladders
✅ PLC Control Panel — Integrated Operation Management: Independent PLC control panel manages mixing speed, emulsification, and dual rotor pump operations from a single interface, enabling easy parameter adjustment and stable, repeatable production across batches
Ideal Applications
Cosmetic Cream & Lotion Emulsification: Large-batch emulsification of face creams, body lotions, hair conditioners, sunscreens, and other oil-in-water or water-in-oil cosmetic emulsions requiring uniform texture and stable product consistency
Food Sauce & Condiment Processing: Mixing and emulsification of mayonnaise, salad dressings, tomato paste, chili sauce, jam, and other high-viscosity food products requiring thorough blending and uniform emulsification at 300L batch scale
Daily Chemical & Detergent Production: Mixing of liquid detergents, fabric softeners, cleaning agents, shampoos, and other daily chemical products requiring large-batch homogeneous blending with efficient rotor pump discharge
Pharmaceutical Ointment & Topical Formulation: Production of pharmaceutical ointments, topical creams, gel formulations, and other high-viscosity pharmaceutical products requiring SUS316 contact surfaces and thorough anchor scraper mixing
Industrial Paste & Adhesive Mixing: Large-batch mixing of industrial pastes, adhesives, coatings, and specialty chemical formulations requiring high-viscosity material handling with dual rotor pump transfer capability
How the Emulsifying Mixing Process Works
The anchor scraper agitator provides slow-speed bulk circulation and continuously moves material along the tank wall and bottom. At the same time, the high-speed emulsifier applies stronger shear to break down and disperse phases or ingredients. After processing, the dual rotor pumps transfer the finished material out of the tank.
Best-Suited Products
The ZS-EM2 is suitable for compatible creams, lotions, sauces, detergents, shampoos, ointments, gels, pastes and other liquid-to-high-viscosity products that require both bulk mixing and high-shear emulsification.
Emulsifying Tank vs Standard Mixing Tank
A standard mixing tank mainly blends materials through an agitator. The ZS-EM2 adds a dedicated high-speed emulsifier to the anchor scraper system, making it more suitable for formulations that require stronger dispersion, emulsification or particle-size reduction in addition to ordinary mixing.
Why Use an Anchor Scraper Agitator?
The anchor agitator follows the shape of the vessel and helps move material near the tank wall and bottom. Scraper elements reduce product buildup on these surfaces and improve circulation when processing thicker products.
Why Use Dual Rotor Pumps?
The two rotor pumps are used for controlled discharge and transfer of the processed material. This is especially useful for products that are too viscous to flow efficiently by gravity alone.
Before Ordering, Please Confirm
- Product sample and formulation
- Product viscosity range
- Target batch volume
- Required mixing and emulsifying time
- Required emulsification result or particle size, if applicable
- Whether heating or cooling is required
- Required discharge and transfer method
- Required material-contact grade
- Required voltage and frequency
- Whether vacuum, jacket heating or other tank options are required
Frequently Asked Questions
What is the tank capacity?
The main vessel is a 300 L single-layer mixing emulsifying tank.
What is the difference between the anchor mixer and the top emulsifier?
The anchor mixer provides bulk circulation and scraping, while the top emulsifier provides high-speed shear for dispersion and emulsification.
Can the ZS-EM2 handle high-viscosity products?
Yes. The anchor scraper and rotor-pump discharge are intended for compatible medium- and high-viscosity materials.
What material is used for the tank?
The listed tank material is SUS316 stainless steel with 3 mm plate thickness.
Can it be used for cosmetic cream or lotion?
Yes. Creams, lotions and similar cosmetic emulsions are among the intended applications.
Can heating or vacuum functions be added?
Additional tank functions can be evaluated according to the formulation, process temperature and production requirements.
Need Help Confirming the Mixing and Emulsifying Setup?
Send us your product sample, viscosity, target batch volume, process temperature, required emulsification result and discharge requirements. We can help confirm whether the ZS-EM2 configuration is suitable for your production process.
