DESCRIPTION
This innovative system seamlessly combines a filling and capping machine with a bottle handling unit, streamlining your production process. The bottle handling unit utilizes a step-wise elevator structure to efficiently transport bottles. Vacuum suction cups gently grip each bottle and deliver it to the filling and capping machine. An integrated bottle orientation detection system ensures proper alignment before filling. The filling and capping machine employs a cam-driven starwheel for precise positioning at each station. Individual fixtures securely hold each bottle during the filling process. A three-stage peristaltic pump ensures accurate and rapid filling. Caps are delivered via a vibratory feeder and secured onto bottle openings using a vacuum suction head. The capping station utilizes a servo motor-driven three-jaw chuck for precise and secure capping. Finished products are then ejected through a base platform.
Parameter
- Machine model: ZS-FAL180F3
- Voltage: 110/220V 50-60Hz 4.2KW
- Working air pressure: 0.6-0.8mpa
- Working capacity: 40BPM
- Cover size: Plastic cover φ21mm×15mm (Can be customized)
- Bottle size: φ20.8mm×110mm & 24.5mm×52mm (Plastic bottle, can be customized)
- Filling capacity: 20ml (Can be customized)
- Filling pump: 5L/min peristaltic pump
- Number of filling nozzles: 3
- Filling accuracy: About ±0.2ml (each pump)
- Machine size: About 3500×1650×1700(mm)(L×W×H)
- Machine weight: About 1000kg
Operation Panel
The control panel centralizes settings for the rotary filling and capping process.
Integrated Filling and Capping
The compact monoblock combines filling and capping in one coordinated machine.
Bottle Transfer System
The transfer mechanism moves containers steadily from the feeding section into the rotary filling and capping process.
Accurate Filling
The filling station dispenses product consistently into each positioned container.
Automatic Capping
The capping station places and secures caps after filling.
Bottle Sorting
The bottle-handling structure organizes containers for stable entry into the rotary system.
