Description
The ZONESUN ZS-FSAP16 is a compact, high-precision aluminum tube filling and sealing machine designed for small to medium-scale production. Its monoblock system integrates tube orientation, filling, edge folding, and sealing into a streamlined process. Tubes are manually placed into the star wheel, automatically rotated to align the mark point, then filled using a piston pump for accurate dosing. The edge folding and sealing station ensures a clean, professional finish before discharge.
Equipped with advanced PLC controls, this machine offers intuitive operation and consistent performance. Its customizable tube size range and hygienic SUS 304 stainless steel construction make it ideal for cosmetics, pharmaceuticals, and personal care products.
Parameter Specification
Model：ZS-FSAP16
Production Capacity：10–45 pcs/min
Tube Diameter：Φ10mm–Φ50mm (customizable)
Tube Height：20mm–250mm (customizable)
Control System：PLC
Power Supply：220V, 50Hz
Air Consumption：0.3m³/min
Machine Dimensions：1000 × 600 × 1700mm (Length × Width × Height)
Material：SUS 304 Stainless Steel
Hopper Capacity：30L
Machine Weight：400kg
PLC-Controlled Piston Filling
The 30 L stainless-steel hopper supplies material to the piston pump. The PLC touchscreen provides operating settings for accurate tube filling.
Tube-End Folding and Automatic Discharge
The edge-folding station closes the tube end securely, and the finished tubes are transferred automatically to the outfeed.
KEY FEATURES
- Monoblock Integration (Orientation → Filling → Edge Folding → Sealing): All four process steps are combined in a single compact machine footprint (1000 × 600 × 1700 mm), eliminating the need for separate stations and reducing floor space requirements.
- Automatic Mark-Point Alignment via Star Wheel: Tubes are automatically rotated to align the printed mark point before filling, ensuring consistent label orientation and professional presentation on every finished tube.
- Piston Pump Dosing for Accurate Fill Volumes: The piston pump delivers repeatable, precise dosing of paste and semi-fluid products, minimizing overfill waste and ensuring fill weight consistency across the entire production run.
- PLC Touchscreen Control System: Intuitive PLC interface allows operators to set and adjust filling volume, speed, and sealing parameters quickly — reducing changeover time and operator training requirements.
- SUS 304 Stainless Steel & 30 L Hopper: Food-grade and corrosion-resistant construction meets hygiene standards for cosmetic, pharmaceutical, and food applications, while the large hopper reduces manual refill frequency during production runs.
WHY CHOOSE THE ZS-FSAP16
- ✅ Professional Tube Finish on Every Unit: The edge folding and sealing station produces clean, uniform crimped seals that meet retail and pharmaceutical presentation standards — eliminating the inconsistency of manual tube sealing.
- ✅ Versatile Across Multiple Product Types: One machine handles cosmetic creams, toothpaste, pharmaceutical ointments, food pastes, and industrial gels — with customizable tube diameter (φ10–50 mm) and height (20–250 mm) to match your packaging format.
- ✅ Right-Sized for Small & Medium Production: At 10–45 pcs/min and 400 kg, the ZS-FSAP16 delivers automated tube filling performance without the capital cost or footprint of large-scale industrial equipment — ideal for growing brands and contract packagers.
- ✅ Reduce Labor & Improve Consistency: Automated orientation, filling, and sealing replaces manual tube handling, cutting per-unit labor cost and eliminating fill volume variation caused by operator fatigue.
- ✅ GMP-Ready Hygienic Construction: SUS 304 stainless steel contact parts and tool-free cleaning access support compliance with cosmetic and pharmaceutical manufacturing hygiene requirements, reducing validation and audit risk.
APPLICATION
The ZS-FSAP16 is designed for small-to-medium production lines that require precise, hygienic, and consistent tube filling and sealing across a wide range of paste and semi-fluid products. Typical applications include:
- Cosmetics & Skincare: Face cream, eye cream, BB cream, foundation, sunscreen, hand cream, and body lotion — delivering clean, professional edge-folded seals on aluminum tubes from φ10 mm to φ50 mm.
- Personal Care & Hygiene: Toothpaste, shaving cream, hair color paste, and depilatory cream — piston pump dosing ensures accurate fill volumes with minimal product waste.
- Pharmaceutical & Medical: Topical ointments, medicated creams, gel formulations, and wound care products — SUS 304 stainless steel construction meets hygiene and GMP requirements for regulated production.
- Food & Condiment: Honey, jam, tomato paste, mustard, and sauce in tube packaging — the 30 L hopper and continuous filling cycle support uninterrupted small-batch production runs.
- Industrial & Chemical: Adhesive, sealant, lubricant paste, and technical gel in aluminum tube format — customizable tube height (20–250 mm) accommodates a broad range of tube sizes and fill volumes.
With a production capacity of 10–45 pcs/min and fully customizable tube diameter and height, the ZS-FSAP16 adapts to diverse packaging requirements.
