ZONESUN ZS-MD60 Industrial X-Ray Inspection Machine for Foreign Object Detection in Food Packaging

Description

The ZONESUN ZS-MD60 is a high-precision industrial X-ray inspection system designed for online detection and automatic rejection of foreign objects in packaged products. Using an 80kV X-ray source and advanced image analysis, it reliably detects metal, glass, ceramic, stone, and other contaminants in composite packaging.

With a large 500 × 300mm inspection tunnel, up to 20 kg product capacity, and a high-efficiency pneumatic rejection device, it ensures food safety and quality control on high-speed production lines.

Technical Specifications

• Model: ZS-MD60
• X-Ray Source: 80kV, Max Power 210W
• Operating System: Linux (Kernel Version 4.10)
• Infeed Conveyor Speed: 5–60 m/min
• Max Inspection Weight: 20 kg
• Max Product Width: 500mm
• Max Product Height: 300mm
• Power Supply: AC 220V, 50–60Hz
• Waterproof Rating: Conveyor IP66 / Other Components IP40
• Equipment Material: Full Mirror SUS 304 Stainless Steel
• Ambient Temperature: 0–45°C
• Relative Humidity: 30–85% (no condensation)
• Detection Accuracy — Metal Ball: ≥ 0.3mm
• Detection Accuracy — Wire: ≥ 0.2 × 2mm
• Detection Accuracy — Ceramic / Glass Ball: ≥ 1.0mm

Note: Minimum detectable foreign object size is highly dependent on product composition, packaging materials, thickness, and dimensions. Practical product testing results in actual production environments shall prevail.

CONTROL PANEL

Features a high-definition control panel to automatically calibrate product density profiles and monitor real-time X-ray inspection images.

INSPECTION CHAMBER

Equipped with an industrial-grade 80kV X-ray source and stable Linux OS to instantly pierce composite packaging, delivering high-speed, error-free real-time image analysis.

MATERIAL CONVEYING

Features a high-capacity 500x300mm tunnel and a robust structure supporting up to 20kg to perfectly accommodate online detection for various boxes, large bags, and cartons.

REJECTION DEVICE

Utilizes a high-efficiency pneumatic pusher mechanism to instantly and precisely eliminate defective products off the line without disrupting standard workflow.

 

PHOTOELECTRIC SENSOR

Triggers the X-ray source within milliseconds via photoelectric sensors to pinpoint contaminants, providing flawlessly synchronized timing for precise rejection.

Why Choose the ZS-MD60?

• ✅ 80kV X-Ray Source with Advanced Image Analysis: Penetrates composite and multi-layer packaging to detect contaminants invisible to metal detectors alone
• ✅ Multi-Material Detection: Simultaneously detects metal (≥0.3mm), wire (≥0.2×2mm), ceramic and glass (≥1.0mm) in a single pass
• ✅ Large 500×300mm Inspection Tunnel: Accommodates a wide range of product sizes and packaging formats on a single machine
• ✅ Automatic Pneumatic Rejection: Contaminated products are automatically ejected from the line without stopping production
• ✅ 5–60 m/min Conveyor Speed: Adapts to high-speed production lines without compromising detection accuracy
• ✅ IP66 Conveyor Waterproof Rating: Suitable for wet and washdown production environments in food processing facilities
• ✅ Full Mirror SUS 304 Stainless Steel: Food-grade hygienic construction for easy cleaning and long-term durability
• ✅ Linux-Based Operating System: Stable, reliable industrial OS with advanced image processing and data logging capabilities

Ideal Applications

• Food & Snack Processing: Packaged snacks, biscuits, bread, frozen food, ready meals, confectionery foreign object inspection
• Dairy & Beverage: Bottled and pouched liquid products, cheese blocks, and dairy packaging contamination inspection
• Industrial & Consumer Goods: Plastic components, rubber products, and packaged goods quality control inspection