ZONESUN ZS-EW30 Automatic Wire Cutting, Stripping & Coding Machine
The ZONESUN ZS-EW30 is a high-precision automatic wire cutting, stripping, and coding machine that integrates length cutting, double-end/middle stripping, and inkjet coding in one seamless process. Engineered for demanding production environments, it handles wires from 0.1–6 mm² (AWG30-12) with exceptional accuracy and throughput speeds of 3,000–8,000 pcs/h.
Featuring intelligent touchscreen control and versatile processing modes, the ZS-EW30 delivers consistent, repeatable results across wire harness production, electronics manufacturing, and cable processing applications — reducing manual labor while improving traceability and output quality.
Parameter
- Machine Model：ZS-EW30
- Function：Wire cutting, double-end stripping, middle stripping
- Wire Range：0.1–6 mm² (AWG30-12)
- Cutting Length：0.1–99999.9 mm
- Stripping Length：Stripping Head: 0.1–250 mm; Stripping Tail: 0.1–70 mm
- Stripping Accuracy：±(0.002×L) mm (Based on silent hybrid stepper motor with 0.01 mm resolution)
- Middle Stripping Sections：16 sections (Customizable)
- Capacity / Speed：3000–8000 pcs/h
- Blade Material：Imported tungsten steel / High-speed steel
- Power Supply：AC 110V/220V, 50/60 Hz
- Machine Size：470 × 450 × 350 mm
- Machine Weight：31.5 kg
- Additional Functions：Automatic inlet/outlet, timed start, inching adjustment
- Remarks：Special applications can be customized by sending samples
Intelligent Touchscreen Control
Sets processing lengths, coding content, and target quantities easily via an intuitive interface, supporting multi-program presets for instant product switchovers.
Integrated Inkjet Coding
Printing characters, batch numbers, or logos directly on wire surfaces during stripping and cutting for integrated processing and identification.
High-Precision Cutting & Stripping
Providing high-precision wire cutting and stripping with accurate length and stripping-depth control.
Wire Straightener
Straightening curved or coiled wires through a multi-roller alignment system for precise feeding and stable downstream stripping and coding.
Versatile Processing Modes
Supporting full, half, multi-step, and middle-window stripping for flexible processing of various single-core and multi-core wires.
Key Features
✅ All-in-One Processing: Combines wire cutting, double-end stripping, middle stripping, and inkjet coding in a single automated workflow — eliminating multi-station handling.
✅ Ultra-High Precision: Silent hybrid stepper motor with 0.01 mm resolution delivers stripping accuracy of ±(0.002×L) mm for consistent, defect-free output.
✅ Wide Wire Compatibility: Handles 0.1–6 mm² (AWG30-12) wire cross-sections, including single-core and multi-core cables.
✅ High Throughput: Processes 3,000–8,000 pcs/h to support high-volume production demands.
✅ Intelligent Touchscreen Interface: Multi-program presets enable instant switchovers between wire types and job specifications.
✅ Integrated Wire Straightener: Multi-roller alignment system ensures stable, accurate feeding from coiled or curved wire stock.
✅ Flexible Stripping Modes: Full, half, multi-step, and middle-window stripping with up to 16 customizable middle-stripping sections.
✅ Durable Blade System: Imported tungsten steel / high-speed steel blades for long service life and clean cuts.
✅ Customizable: Special wire applications supported — send samples for tailored configuration.
Applications
- Wire Harness Manufacturing: Automotive, aerospace, and industrial wiring harness assembly lines requiring high-volume, high-precision wire preparation.
- Electronics Manufacturing: PCB assembly, consumer electronics, and appliance production where consistent wire termination quality is critical.
- Cable Processing: Communication cables, power cables, and specialty cable production with traceability requirements met via integrated inkjet coding.
- Electrical Panel Assembly: Control cabinet and switchgear wiring where labeled, precisely stripped wires are essential for safe installation.
- EV & New Energy: Battery pack wiring and charging infrastructure assembly demanding tight tolerances and batch traceability.
