Description
The ZONESUN ZS-FS80 is an automatic multi-station ice cream filling and packaging machine designed for plastic cups, cone-shaped containers, paper boxes, and tubular popsicle packaging. It supports 2-, 4-, 6-, or 8-head filling configurations to match different production requirements and package formats.
The system combines container feeding, patterned filling, topping dosing, lid placement, heat sealing or pressing, and finished product discharge in one continuous production process. Its 8-lane structure is designed for high-volume ice cream packaging.
Parameter
- Machine Model: ZS-FS80
- Production Capacity: 8,000–12,000 pcs/hour
- Number of Working Lanes: 8 Lanes
- Filling Head Options: 2 / 4 / 6 / 8 Heads Customizable
- Applicable Filling Containers: Egg-Shaped (Cone-Shaped) Containers, Plastic Cups, Paper Boxes, Tubular Popsicles
- Main Motor Power: 3.5–5.5 kW
- Total Power with Electric Heating: Approx. 7.5–12 kW
- Power Supply: 3-Phase 380 V / 50 Hz
- Designed Air Pressure: 0.6–0.8 MPa
- Rated Air Consumption: 0.6–1.2 m³/min
- Machine Dimensions (L × W × H): Approx. 5500 × 1200 × 2100 mm
- Machine Weight: Approx. 3500 kg
Key Features
- Automatic Cup/Cone Dispensing & Separating: Automatically separates and dispenses sugar cones or paper cups into the conveyor molds, helping prevent jams and missed containers for smooth continuous feeding.
- Pattern Filling System: Precision filling nozzles control the filling path and volume to create uniform, attractive ice cream patterns and maintain consistent product appearance.
- Nut & Granule Dosing System: Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple containers for consistent topping or ingredient dosing.
- Chocolate Spraying System: Supports chocolate spraying as an additional processing function for compatible ice cream products.
- Automatic Lid Placing & Heat Sealing/Pressing: Automatically picks and places plastic or paper lids before completing pneumatic pressing or heat sealing for secure packaging.
- Automatic Ejection & Smooth Discharge: Pneumatic push-rods smoothly eject finished products from the molds after sealing and transfer them to the conveyor.
- 2/4/6/8-Head Customization: The number of filling heads can be configured as 2, 4, 6, or 8 according to different production capacity and processing requirements.
Benefits
- High-Speed Production — Delivers 8,000–12,000 pcs/hour, supporting high-volume commercial ice cream manufacturing.
- Multi-Lane Operation — 8 working lanes support simultaneous processing of multiple containers for efficient continuous production.
- Flexible Filling Configuration — Available with 2, 4, 6, or 8 filling heads to match different production requirements.
- Decorative Pattern Filling — Controlled filling paths and volumes help create uniform and visually attractive ice cream patterns.
- Automatic Ingredient Dosing — Nuts, peanuts, chocolate chips, and other granular ingredients can be automatically added during production.
- Flexible Sealing Options — Supports automatic lid placement followed by pneumatic pressing or heat sealing according to the packaging format.
- Integrated Automation — Container dispensing, filling, ingredient dosing, lid handling, sealing, and discharge are combined into one continuous production process.
Application
Ideal for automatic filling and packaging of ice cream products in sugar cones, plastic cups, paper boxes, egg-shaped or cone-shaped containers, and tubular popsicles. The machine is particularly suitable for high-volume ice cream production requiring pattern filling, granular ingredient dosing, lid placing, sealing, and automatic product discharge.
Automatic Cup/Cone Dispensing & Separating
Automatically separates and dispenses sugar cones or paper cups into the conveyor molds, preventing jamming or missed cups for smooth and continuous feeding.
Pattern Filling System
Controls the filling path and volume through precision filling nozzles to create uniform, attractive patterns and consistent product appearance.
Nut & Granule Dosing System
Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple cups for consistent dosing.
Automatic Lid Placing & Heat Sealing/Pressing
Automatically picks and places plastic or paper lids, then seals them using pneumatic pressing or heat sealing for hygienic and secure packaging.
Automatic Ejection & Smooth Discharge
After sealing, pneumatic push-rods smoothly eject finished ice creams from the molds and transfer them to the conveyor, preventing damage or tipping.
Suitable Applications
- Cup ice cream
- Sugar cone and cone-shaped ice cream containers
- Pattern-filled ice cream products
- Ice cream with nut, peanut, or chocolate-chip dosing
- Paper box ice cream packaging
- Tubular popsicles
FAQ
What is the production capacity of the ZS-FS80?
The production capacity is 8,000–12,000 pcs/hour.
How many working lanes does the machine have?
The standard configuration listed for this model has 8 working lanes.
Can the number of filling heads be customized?
Yes. The filling system can be configured with 2, 4, 6, or 8 heads.
What packaging formats can the machine handle?
The listed formats include cone-shaped containers, plastic cups, paper boxes, and tubular popsicles.
Does the line include topping and sealing functions?
Yes. The machine can integrate granular ingredient dosing, lid placement, and pneumatic pressing or heat sealing according to the configured packaging format.
