Description
The ZONESUN ZS-KGFX32 is a fully automatic 30 ml PP bottle washing, filling, and capping monoblock designed for high-speed liquid bottling. It integrates bottle air washing, tracking filling, cap feeding, cap placement, and planetary capping into one continuous system, helping reduce bottle transfers and floor-space requirements compared with separate machines.
The machine is equipped with 32 air-washing heads, 16 tracking filling heads, electromagnetic cap feeding, and 12 planetary capping heads. Rated production capacity is up to 12,000 bottles/hour, with a specified filling accuracy of ±1% and sealing rate of ≥99%. A Siemens PLC and touchscreen provide centralized control for production settings and operation.
Technical Specifications
- Model: ZS-KGFX32
- Production Capacity: 12,000 bottles/hour
- Suitable Bottle: 30 ml PP bottle
- Air Washing Heads: 32 heads
- Filling Heads: 16-head tracking filling
- Capping Heads: 12-head planetary capping
- Filling Accuracy: ±1%
- Sealing Rate: ≥99%
- Cap Feeding: Electromagnetic cap feeding
- Control System: Siemens PLC + touchscreen
- Power Supply: 380V, 50Hz, three-phase four-wire
- Power: 5.5 kW
- Machine Dimensions (L×W×H): 3800 × 1380 × 1750 mm
How the ZS-KGFX32 Works
Bottle Infeed → Air Washing → Tracking Filling → Cap Feeding & Placement → Planetary Capping → Finished Bottle Output
The integrated monoblock layout keeps the main packaging stages in one continuous process. Bottle handling is coordinated by the conveyor and screw feeding mechanism, while the PLC control system manages key operating parameters.
Key Features
Siemens PLC & Touchscreen Control
Centralized Siemens PLC and touchscreen control allows operators to adjust production parameters, operate the machine, and monitor the bottling process from one control interface.
Stable Bottle Infeed
The mesh conveyor and screw feeder guide 30 ml PP bottles into the rotary processing section in an organized sequence for continuous operation.
32-Head Air Washing
Thirty-two air-washing heads clean the inside of bottles before filling, helping remove loose dust and particles from the containers before they enter the filling section.
16-Head Tracking Filling
Sixteen filling heads follow bottles during conveying to support continuous high-speed filling. The tracking movement helps maintain stable nozzle-to-bottle positioning during the filling process.
Automatic Cap Feeding & 12-Head Planetary Capping
An electromagnetic cap feeding system supplies caps automatically to the capping section. Twelve planetary capping heads then tighten the caps continuously, with a specified sealing rate of ≥99% under suitable production conditions.
Why Choose an Integrated Washing, Filling & Capping Monoblock?
- Integrated Process: Combines bottle air washing, liquid filling, cap handling, and capping in one machine.
- High Output: Rated production capacity reaches 12,000 bottles/hour for the specified 30 ml PP bottle application.
- Reduced Bottle Transfers: Fewer transfers between separate machines can simplify line layout and bottle handling.
- Compact Layout: Machine dimensions are approximately 3800 × 1380 × 1750 mm.
- Automated Cap Handling: Electromagnetic cap feeding and automatic cap placement reduce repetitive manual handling.
- Centralized Control: Siemens PLC and touchscreen support coordinated operation of the complete monoblock process.
Suitable Applications
The ZS-KGFX32 is designed around 30 ml PP bottles and is suitable for compatible free-flowing or low-viscosity liquid products after bottle, liquid, cap, and production requirements have been confirmed.
- Cosmetic and personal-care liquids
- Toners, facial essences, and similar liquid products
- Household and daily-use liquid products
- Compatible chemical and industrial liquids
- Other high-volume 30 ml PP bottle filling applications
Application note: Actual suitability and production performance depend on the bottle dimensions, bottle material, cap structure, liquid characteristics, filling volume, and required line speed. Bottle and product samples are recommended for confirmation before production-line configuration.
FAQ
What bottle is the ZS-KGFX32 designed for?
The standard specification is designed for a 30 ml PP bottle. If your bottle has a different size, neck structure, or cap style, the bottle and cap samples should be confirmed before machine configuration.
What is the production capacity?
The rated production capacity is up to 12,000 bottles/hour. Actual output depends on the bottle, liquid, cap, filling volume, and operating conditions.
What processes are integrated into this machine?
The machine integrates bottle air washing, tracking filling, automatic cap feeding and placement, and planetary capping in one continuous monoblock system.
Does the machine use water to wash the bottles?
The standard configuration listed for this model uses a 32-head air-washing system. It is intended for air cleaning before filling rather than a conventional water-rinsing process.
Can the ZS-KGFX32 be connected to other packaging equipment?
Yes. Depending on the project, the monoblock can be configured as part of a larger production line with suitable upstream or downstream equipment such as bottle feeding, labeling, coding, inspection, and packing systems.
Can this machine be used for bottles or caps different from the standard configuration?
Possible customization depends on the container dimensions, bottle material, cap design, filling product, and target speed. Sending bottle, cap, and product samples is recommended before confirming a customized configuration.
