ZONESUN ZS-LP250 Automatic Bottle Unscrambler Machine for Packaging Lines
The ZONESUN ZS-LP250 is an automatic bottle unscrambler with integrated inverting system designed to sort, orient, and feed bottles upright into downstream packaging lines. With a large hopper, inclined elevator conveyor, unscrambling disc, and precise height adjustment, it ensures continuous, stable bottle supply at high throughput.
Fully customizable for different bottle types, the ZS-LP250 is ideal for integration with filling, capping, and labeling machines in food, beverage, cosmetic, and chemical production lines, reducing manual loading and maximizing line efficiency.
- Machine Model：ZS-LP250
- Production Speed：Customized (based on bottle type)
- Main Machine Power：1.5 kW (220V, 50 Hz)
- Air Consumption：2.5 m³/hour
- Applicable Bottle Type：Subject to customer-provided bottle samples
- Main Machine Size (L×W×H)：2000 × 1200 × 1300 mm
- Equipment Weight：390 kg
PLC Touchscreen Control
Allows users to set operating parameters, monitor machine status, and adjust production speed through an intuitive touchscreen interface.
Bottle Inverting Mechanism
Automatically flipping bottles into the required orientation and positioning them upright for smooth transfer to the next processing station.
Bottle Unscrambling Disc
Arranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.
Bottle Hopper
Stores a large quantity of bulk bottles and continuously supplies them to the unscrambling system, reducing manual loading frequency.
Inclined Elevator Conveyor
Automatically lifts bottles from the hopper to the unscrambling section, ensuring continuous and stable feeding.
Height Adjustment Knob
Providing precise height adjustment with a visible scale, ensuring smooth bottle transfer and easy adaptation to different bottle sizes.
Key Features
✅ Integrated Inverting & Unscrambling: Combines bottle inverting, sorting, and upright feeding in one machine — eliminating manual orientation and reducing line complexity.
✅ Large-Capacity Hopper: High-volume bulk bottle storage minimizes manual loading frequency for uninterrupted continuous production.
✅ Inclined Elevator Conveyor: Automatically lifts bottles from hopper to unscrambling disc for stable, jam-free feeding at consistent throughput.
✅ Precision Unscrambling Disc: Arranges randomly oriented bottles into a single-file orderly sequence for reliable downstream transfer.
✅ PLC Touchscreen Control: Intuitive interface for parameter setting, speed adjustment, and real-time machine status monitoring.
✅ Adjustable Height System: Visible-scale height adjustment knob enables quick changeover between different bottle sizes without tools.
✅ Fully Customizable: Configurable for round, square, flat, and specialty bottle formats based on customer-provided samples.
✅ Seamless Line Integration: Designed to connect directly with filling, capping, and labeling machines for complete automated packaging line solutions.
Applications
- Food & Beverage Production: Automatic bottle sorting and feeding for juice, sauce, condiment, and dairy filling lines requiring high-speed upright bottle supply.
- Cosmetics & Personal Care: Orienting and feeding shampoo, lotion, and skincare bottles into filling and capping stations for cosmetic packaging lines.
- Pharmaceutical Manufacturing: Precise bottle unscrambling for tablet, capsule, and liquid medicine filling lines requiring GMP-compliant automated feeding.
- Chemical & Industrial Products: Sorting and feeding chemical containers, lubricant bottles, and cleaning product packaging into automated filling systems.
- Contract Packaging & OEM Lines: Flexible multi-format bottle handling for contract packagers managing diverse product lines and frequent changeovers.
