Description

The ZONESUN ZS-AFC55 Automatic Small Bottle Filling and Capping Machine integrates automatic bottle feeding, liquid filling, inner stopper placement, and outer cap capping into one continuous production process. Equipped with two high-temperature magnetic pumps, it supports filling of compatible low-viscosity liquids at temperatures up to 100°C. With a filling range of 10–100 mL, a production speed of 35–40 bottles/min, and filling accuracy of ±1%, the machine is suitable for small-bottle filling applications such as essential oils, clear fruit juice, and tea beverages, subject to material compatibility confirmation. The PLC touchscreen, cam-driven rotary indexing system, and automatic cap feeding system help maintain efficient and consistent operation.

Touchscreen Control Panel

Features a high-sensitivity Intuitive touchscreen for one-touch parameter storage, speed control, and real-time production counting.

Automatic Bottle Unscrambling System

Eliminates manual loading. Automatically aligns and feeds bottles to the rotary stations with high stability, significantly reducing labor costs.

Cam-Driven Rotary Indexing System

Enclosed cam indexer ensures precise positioning through filling, cap-feeding, and capping stages. Smooth operation, durable design, and complies with GMP hygiene standards.

Diving Nozzle Filling System

Two high-temperature magnetic pumps fill low-viscosity liquids up to 100°C. The filling nozzles move vertically during dispensing.

Cap Picking & Capping System

Vibratory bowls sort and position outer caps. The servo capping head applies adjustable torque through lifting movement and gripping claws.

Organized Electrical Wiring

Electrical components and wiring are arranged in an orderly layout for clearer maintenance access.

Application and Configuration Guidance

For small-bottle essential oil, clear juice, and tea beverage projects, provide liquid and container samples for compatibility assessment. Confirm fill temperature, target volume, stopper placement, cap feeding, tightening requirements, and bottle handling. Check the original electrical supply and installation dimensions against the proposed layout.

Frequently Asked Questions

What processes does the ZS-AFC55 combine?

The machine integrates automatic bottle feeding, liquid filling, inner stopper placement, and outer cap capping.

Which liquids can it fill?

It's compatible low-viscosity liquids, including essential oils, clear fruit juice, and tea beverages. Confirm pump and contact-material compatibility with your actual formulation.

What temperature can the filling pumps handle?

With wo high-temperature magnetic pumps for compatible liquids up to 100°C. Confirm temperature suitability for the complete product path, bottles, and closures. This does not establish an integrated heating or sterilization function.

What filling range and output are listed?

10–100 mL, 35–40 bottles/min, and filling accuracy of ±1%. Confirm achievable results with the actual material, fill volume, and container.

How does the capping system work?

Vibratory bowls sort and position outer caps. The described servo capping head uses lifting movement and gripping claws with adjustable torque. Confirm the closure format and setup using samples.

What should I provide before ordering?

Share liquid characteristics, operating temperature, target volume, bottle drawings, inner stopper and outer cap samples, and required output. Confirm supplied tooling, utilities, and the test conditions for filling accuracy and cap pass rate.

Discuss Your Small-Bottle Filling Project

Use the online chat on this page to share liquid details, filling temperature, bottle and closure drawings, and target output. The ZONESUN team can help confirm the ZS-AFC55 configuration.