This fully automated production line integrates bottle unscrambling, piston filling, capping, labeling, and bottle sorting into one streamlined system. Designed for low-viscosity liquids such as shampoo, essential oils, juice, and ink, it offers precise filling, stable bottle handling, and accurate labeling. The PLC control panel simplifies operation, while anti-drip nozzles and adjustable capping heads ensure consistent quality. With customizable conveyor lengths and labeling options for single or double sides, this line is ideal for pharmaceutical, cosmetic, beverage, and daily chemical industries. It supports manless production, significantly reducing labor costs and boosting efficiency.
Product Specifications: ZS-SP800 / ZS-SP1000 Rotary Bottle Unscrambler
| Parameter | ZS-SP800 | ZS-SP1000 |
|---|---|---|
| Turntable Diameter | 800mm | 1000mm |
| Suitable Bottle Diameter | 20–100mm | 20–100mm |
| Suitable Bottle Height | 30–120mm | 30–120mm |
| Working Speed | Approx. 40–60 bottles/min (depends on bottle size) | |
| Motor Power | 200W | 200W |
| Power Supply | 220V / 50–60Hz | 220V / 50–60Hz |
| Net Weight | Approx. 109.5kg | Approx. 135kg |
| Gross Weight | Approx. 155kg | Approx. 180kg |
| Package Size | Approx. 1150 × 1000 × 1320mm | Approx. 1351 × 1235mm |
Product Specifications: ZS-YT4T-4Y Automatic Filling Machine
Parameter Specification
Model ZS-YT4T-4Y
Voltage 110/220V, 50–60Hz, 800W
Filling Range 5–100ml / 10–300ml / 50–500ml / 100–1000ml / 500–3000ml
Working Speed 20–35 bottles/min
Filling Accuracy ≤±1%
Air Pressure 0.5–0.7MPa
Air Compressor Connector Size φ10mm
Conveyor Length 2050mm (standard) / 3050mm (extended version)
Conveyor Material Plastic (standard) / Stainless Steel (customized)
Machine Size Approx. 2000 × 1000 × 1950mm
Package Size Approx. 1270 × 1150 × 2010mm
Net Weight / Gross Weight Approx. 242kg / 300kg
Parameter Specification
Machine Model ZS-XG440
Bottle Height 50–350mm
Bottle Cap Diameter 20–50mm
Working Speed 0–40 bottles/min (depends on bottle & cap size)
Working Voltage AC220V / 110V, 50–60Hz, 300W
Working Pressure 0.4–0.6MPa
Capping Torsion 4–9kgf/cm
Machine Size Approx. 2000 × 750 × 1530mm
Packing Size Approx. 2110 × 910 × 1660mm
Net/Gross Weight Approx. 211kg / 272kg
Parameter Specification
Model ZS-TB260
Power Supply AC220V, 50/60Hz, 1500W
Labeling Capacity 25–50 pcs/min (depends on bottle size)
Labeling Accuracy ±1.0mm
Suitable Bottle Diameter φ30–100mm
Suitable Bottle Height (L)15–200mm / (H)15–150mm
Roll Inside Diameter φ76mm
Roll Outside Diameter φ350mm
Conveyor Size 1950mm (L) × 100mm (W)
Machine Size Approx. 2000 × 1400 × 1300mm
Packing Size Approx. 2120 × 940 × 1500mm
Automatic Piston Pump Filling Production Line
This automatic production line combines bottle unscrambling, piston filling, capping, labeling, and bottle sorting. Different filling ranges can be selected according to production needs.
Product Applications
The line is suitable for bottled products such as juice, shampoo, essential oil, and other similar liquids.
Touch-Screen Control and Pneumatic Filling Nozzles
The touch-screen control panel allows operating parameters such as filling speed to be adjusted conveniently. The pneumatic filling nozzles provide strong filling power and can be customized for production needs.
Bottle Capping and Labeling
The capping machine handles different bottle cap shapes and sizes. The labeling machine supports single- or double-sided labeling on round bottles.
Bottle Detection and Adjustable Conveyor
The bottle detection system helps prevent missed bottles and supports production quality. The conveyor width and speed can be adjusted for different bottle sizes.
