Description
The ZONESUN ZS-AFS210V Automatic Premade Pouch Vacuum Sealing Packaging Machine is designed for vacuum packaging of heat-sealable premade pouches. It automatically completes pouch feeding, vacuum extraction, sealing, and finished pouch discharge, while products are manually loaded into the opened pouches.
Operating at 15–25 bags/min, depending on the material and bag size, the machine features PLC touchscreen control, vacuum levels up to -0.1 MPa, and temperature-controlled sealing with automatic compensation. Suitable dosing or filling systems can also be integrated according to different products for automatic filling applications.
Specifications
- Machine Model: ZS-AFS210V
- Voltage: AC 380 V, 50–60 Hz
- Total Power: 4.5 kW
- Measuring System: Manual Feeding (Customizable)
- Suitable Bag Size (L × W): 100–240 × 90–180 mm
- Working Speed: 15–25 bags/min (depending on material and bag size)
- Air Pressure: ≥0.6 MPa
- Machine Dimensions (L × W × H): 2111 × 1290 × 984 mm
- Machine Weight: Approx. 650 kg
Application
Designed for vacuum packaging products in compatible heat-sealable premade pouches, including kraft paper bags, aluminum foil bags, and other laminated pouches. The application images show examples of nuts, beans, rice, and grains in vacuum-sealed pouches.
The standard configuration uses manual product loading. Compatible dosing or filling systems can be customized for different materials when automatic filling is required.
Important Notes
Air Compressor Required: This machine must be used with an air compressor, which is sold separately. The specified air pressure is ≥0.6 MPa.
Zipper Pouch Requirement: Compatible zipper pouches can be handled only when the zipper is already open before packaging. The machine does not automatically open closed zipper pouches.
Standard Loading Configuration: Automatic pouch feeding does not mean automatic product dosing. Products are manually loaded unless a suitable optional measuring or filling system is integrated.
PLC Touchscreen Control
Operators can adjust packaging parameters through the touchscreen, while the PLC system controls the complete operating process.
Premade Pouch Feeding System
The machine automatically transfers premade pouches into the packaging position before vacuum sealing.
Manual Loading Station
Products are manually placed into opened pouches, it is easy to integrate with measuring system according to different filling material.
Vacuum & Sealing System
The vacuum structure removes air from the pouch before sealing, while the temperature-controlled sealing unit ensures stable sealing quality with automatic compensation.
Features
- PLC Touchscreen Control: Operators can adjust packaging parameters through the touchscreen, while the PLC system controls the complete operating process.
- Premade Pouch Feeding System: Automatically transfers premade pouches into the packaging position before product loading, vacuum extraction, and sealing.
- Manual Loading Station: Products are manually placed into the opened pouches, providing flexibility for different product types and allowing optional integration with suitable measuring systems.
- Vacuum & Sealing System: Removes air from the pouch before sealing. The temperature-controlled sealing unit provides automatic temperature compensation to support consistent sealing quality.
- Automatic Pouch Discharge: After vacuum extraction and sealing, the outfeeding conveyor transfers finished pouches away from the sealing station for collection or connection with compatible downstream equipment.
Benefits
Integrated Vacuum Packaging: Combines automatic pouch feeding, vacuum extraction, heat sealing, and finished pouch discharge in one packaging process.
Vacuum Level Up to -0.1 MPa: Helps reduce the amount of air remaining inside the pouch before sealing.
Stable Sealing Quality: Automatic sealing temperature compensation helps maintain consistent sealing performance and package appearance.
Flexible Product Loading: Manual placement accommodates products that may be difficult to handle with a standard automatic dosing system.
Optional Automatic Filling: Suitable measuring or dosing systems can be integrated according to product characteristics. The standard configuration uses manual product loading; automatic filling requires a compatible customized system.
Why Choose the ZS-AFS210V?
✅ Fully Integrated Vacuum Pouch Packaging — Feeding to Sealed Output in One Process: Combines automatic premade pouch feeding, vacuum extraction up to -0.1 MPa, temperature-controlled heat sealing with automatic compensation, and finished pouch outfeed into one continuous automated process — eliminating separate manual pouch handling, vacuum chamber loading, and sealing steps for premade pouch vacuum packaging at 15–25 bags/min.
✅ Vacuum Level Up to -0.1 MPa — Effective Air Removal Before Sealing: Vacuum extraction system achieves vacuum levels up to -0.1 MPa before heat sealing, significantly reducing residual oxygen inside the sealed pouch — supporting extended shelf life for food products including nuts, beans, rice, grains, dried foods, and other oxygen-sensitive products packaged in vacuum-sealed premade pouches.
✅ Automatic Temperature Compensation — Consistent Heat Seal Quality: Temperature-controlled sealing unit with automatic compensation maintains consistent sealing bar temperature across production runs, supporting uniform heat seal integrity and appearance on kraft paper bags, aluminum foil bags, and other laminated premade pouch materials at 15–25 bags/min throughput.
✅ 100–240 × 90–180mm Bag Size Range — Compatible with Common Premade Pouch Formats: Accommodates premade pouch sizes from 100×90mm through 240×180mm, covering the standard size range used for retail food vacuum packaging of nuts, beans, dried fruit, rice, grains, pet food portions, and other products requiring vacuum-sealed premade pouch packaging.
✅ Manual Loading Station — Flexible for Irregular or Difficult-to-Dose Products: Manual product loading station accommodates products that may be difficult for standard automatic dosing systems to handle — including irregularly shaped products, fragile items, or mixed-content packs — while optional compatible measuring or dosing systems can be integrated for products suited to automatic filling.
✅ Optional Automatic Filling Integration — Scalable for Automated Production: Standard configuration with manual loading can be upgraded with suitable customized measuring or dosing systems for specific product types — enabling the ZS-AFS210V to scale from semi-automatic manual-load vacuum pouch packaging toward more automated filling and vacuum sealing operations as production volume requirements grow.
Ideal Applications
Nut, Dried Fruit & Snack Vacuum Pouch Packaging: Automatic premade pouch feeding, manual product loading, vacuum extraction, and heat sealing of nuts, almonds, cashews, walnuts, dried fruits, mixed snacks, and other dry food products into vacuum-sealed kraft paper or aluminum foil premade pouches — at 15–25 bags/min with vacuum up to -0.1 MPa for oxygen reduction and shelf-life extension.
Rice, Grain & Pulse Vacuum Packaging: Semi-automatic vacuum sealing of rice, whole grains, beans, lentils, chickpeas, and other pulse products into vacuum-sealed premade pouches for retail and food service packaging — with manual loading station accommodating different grain and pulse portion sizes and heat sealing compatible with laminated and foil premade pouch materials.
Dried Food & Dehydrated Product Pouch Sealing: Vacuum packaging of dried mushrooms, herbs, tea, coffee, dried meat products, jerky, and other dehydrated food products into vacuum-sealed premade pouches — with -0.1 MPa vacuum extraction reducing residual oxygen for shelf-life protection and automatic temperature-compensated sealing producing consistent heat seal quality on different laminated pouch materials.
Pet Food & Animal Feed Vacuum Pouch Packaging: Semi-automatic vacuum sealing of dry pet food portions, treats, and animal feed products into vacuum-sealed premade kraft or foil pouches — with manual loading station accommodating different portion sizes and the 100–240 × 90–180mm bag size range covering standard retail pet food premade pouch formats for vacuum-sealed pet food packaging.
Food Service & Retail Portion Pack Vacuum Sealing: Automatic premade pouch vacuum sealing for food service portion packs, retail display vacuum pouches, and institutional bulk dry food packaging requiring 15–25 bags/min semi-automatic vacuum sealing throughput — with compatible kraft paper, aluminum foil, and laminated premade pouch materials and optional dosing system integration for products suited to automatic filling.
