ZONESUN ZS-FJFC2 Automatic Powder Vial Filling and Stoppering Machine
The ZONESUN ZS-FJFC2 combines automatic vial feeding, auger powder filling, inner stopper pressing, cap feeding, and dual-head crimping into one coordinated process. The system dispenses powder into vials, presses rubber stoppers into place, and secures aluminum caps.
Servo motor drive and touchscreen operation support parameter setting and process control. A laminar airflow hood helps maintain a cleaner processing environment. The machine can operate as a standalone unit or be integrated with bottle washers, dryers, and other compatible equipment.
Technical Specifications
| Model | ZS-FJFC2 |
|---|---|
| Power Supply | 110 V / 60Hz, 220V/50Hz/5A |
| Filling Range | 42–126 mg |
| Filling Accuracy | ±3% |
| Applicable Screw Diameter | 9 mm |
| Number of Screws | 2 |
| Production Speed | 30–60 bottles/min |
| Sealing Qualification Rate | ≥99.9% |
| Operation | Automatic |
| Drive System | Servo Motor Drive |
| Outer Vibrating Plate Material | SUS 304 Stainless Steel |
| Machine Weight | 500 kg |
Applications
- Small-dose powder dispensing into compatible vials.
- Vial packaging requiring rubber stopper insertion and aluminum-cap crimping.
- Food, chemical, research, and other powder packaging projects, subject to material and process confirmation.
Machine Images and Details
Touchscreen Control Panel
Allows operators to set filling, capping and operating parameters while monitoring machine status for convenient production control.
Automatic Vial Feeding & Sorting System
Automatically organizes and continuously feeds vials into the filling and capping section for stable production.
Auger Powder Filling System
The auger filling system precisely dispenses powder into each vial for controlled and consistent filling.
Inner Stopper Pressing System
Automatically presses the inner rubber stopper into the vial after powder filling, supporting stopper placement before final capping.
Automatic Cap Feeding System
Automatically sorts, orients and continuously feeds caps to the cap placing station for efficient operation.
High-Speed Dual-Head Crimping System
Dual crimping heads continuously secure aluminum caps onto filled vials for efficient and consistent sealing.
Laminar Airflow Hood
Provides controlled laminar airflow over the filling and capping area to help maintain a cleaner processing environment.
Key Features
- Automatic vial feeding and sorting for continuous supply.
- Servo-driven auger powder dosing.
- Automatic inner rubber stopper pressing.
- Cap sorting, orientation, and supply to the placing station.
- Dual crimping heads for aluminum vial closures.
- Touchscreen parameter setting and status monitoring.
- Laminar airflow over the filling and capping area.
Operating Process
- Prepare the confirmed powder, vials, stoppers, and caps and set the operating parameters.
- The feeding system organizes and supplies vials.
- The auger system dispenses powder into the vials.
- The stopper pressing system inserts the inner rubber stoppers.
- The cap feeder sorts and supplies caps for placement.
- The dual-head crimping system secures the aluminum caps.
- Inspect fill quantity and closure results before continuing production.
Selection and Configuration
Provide powder characteristics, target dose, vial dimensions, stopper and cap drawings, and required output. Confirm auger suitability, dosing performance, closure compatibility, electrical supply, and any environmental requirements using actual samples. Specify upstream washing or drying equipment and downstream handling for line integration. Agree on the test conditions for filling accuracy and sealing qualification before ordering.
Frequently Asked Questions
What does the ZS-FJFC2 do?
It combines automatic vial feeding, auger powder filling, inner rubber stopper pressing, cap feeding, and dual-head aluminum-cap crimping.
What filling range is listed?
The specification lists 42–126 mg with filling accuracy of ±3%. Confirm performance with the actual powder, vial, and dosing setup.
What dosing mechanism is used?
The machine uses an auger powder filling system. The original specifications list an applicable screw diameter of 9 mm and two screws, with servo motor drive.
What speed and sealing result are specified?
The listed production speed is 30–60 bottles/min and the sealing qualification rate is ≥99.9%. Confirm the test conditions and results using your actual vials, stoppers, and caps.
Does the laminar airflow hood establish sterile production?
The hood provides controlled airflow to help maintain a cleaner processing area. A validated sterile process or cleanroom classification is not established by the supplied description; confirm the documentation required for your application.
Can it operate within a production line?
The original description supports standalone use or integration with bottle washers, dryers, and other equipment. Confirm container compatibility, transfer interfaces, and capacity matching before ordering.
Related Powder Vial Equipment
Confirm powder properties, dosing range, and closure format separately for each model.
Discuss Your Powder Vial Project
Use the online chat on this page to share powder details, target filling weight, vial and closure drawings, and required output. The ZONESUN team can help confirm the ZS-FJFC2 configuration.
