Description
The ZONESUN ZS-PGF5 Automatic Dual-Head Cosmetic Cream Pattern Filling Machine is designed for filling creams, lotions, gels and other viscous cosmetic products into small containers while creating decorative visual effects. Its dual-head piston filling system supports a filling range of 5–80 ml and can be used for layered, particle-filled and other visually distinctive cosmetic formulations.
The machine combines a dual-head piston dosing system, vertical pneumatic lifting mechanism, touchscreen control and dual container-holding stations. By coordinating product dispensing with vertical movement, it supports bottom-up filling and controlled pattern formation for transparent jars, bottles and other cosmetic containers.
Technical Specifications
| Model | ZS-PGF5 |
|---|---|
| Power Supply | 220V / 50Hz |
| Power | 2.3 kW |
| Filling Pump | Piston dosing valve filling system |
| Air Supply | 0.3–0.6 MPa |
| Filling Range | 5–80 ml |
| Barrel Volume | 20 L |
| Machine Dimensions | 700 × 550 × 800 mm |
| Net Weight | 50 kg |
| Body Material | Stainless steel |
| Applications | Cosmetic toners, lotions, facial cleansers, gold particle eye creams, etc. |
The ZS-PGF5 offers a 5–80 ml filling range and uses a dual-head piston dosing system for controlled cosmetic pattern filling. Please confirm product viscosity, container dimensions, filling volume, and required pattern before ordering.
Component Highlights
Touchscreen Control Panel
Providing intuitive touchscreen control for precise adjustment of filling speed, piston stroke, and delay settings, with recipe storage for quick product changeovers.
Vertical Pneumatic Lifting Slide
Controlling the vertical movement of filling nozzles to achieve bottom-up filling, preventing splashing and air bubbles while ensuring smooth and precise filling.
Dual-Head Piston Pump Filling System
Providing high-precision dual-head filling with piston pump control to achieve accurate dosing and attractive layered or particle-filled product effects.
Stainless Steel Hopper
Featuring a food-grade stainless steel hopper for smooth material storage and flow, ensuring efficient feeding of high-viscosity products.
Dual-Station Modular Holders
Featuring dual-station modular holders to securely position two containers during filling, preventing movement and spills for accurate and stable operation.
How It Works
The operator places the containers into the two holders and sets the required filling parameters through the touchscreen. The piston filling system measures and dispenses the product while the pneumatic lifting mechanism controls the vertical movement of the containers. By coordinating filling speed, dispensing volume, and lifting movement, the machine creates a stable layered or particle-filled pattern while reducing air bubbles and splashing.
Key Features
- Dual-Head Piston Filling System: Provides controlled and accurate dosing for cosmetic creams, lotions, gels, and similar viscous materials.
- 5–80 ml Filling Range: Suitable for small cosmetic jars, bottles, tubes, and other containers within the supported volume range.
- Decorative Pattern Filling: Creates layered, particle-filled, or visually distinctive effects for transparent cosmetic packaging.
- Bottom-Up Filling: The vertically lifting filling mechanism follows the product level to reduce splashing and trapped air.
- Touchscreen Control: Allows operators to adjust filling parameters and change settings for different products.
- Stainless Steel Hopper: Supports hygienic product feeding and convenient cleaning.
- Dual Filling Stations: Holds two containers during operation for stable and repeatable production.
- Customized Filling Solutions Available
Applications
The ZS-PGF5 pattern filling machine is suitable for cosmetic and personal care products that require accurate dosing and a decorative appearance. Typical applications include:
- Facial creams and moisturizing creams
- Cosmetic lotions and gels
- Toners and serum-like products
- Layered skincare products
- Particle-filled cosmetic products
- Decorative creams in transparent jars or bottles
It is particularly suitable for cosmetic manufacturers developing visually distinctive products in small-volume containers.
FAQ
What products can the ZS-PGF5 fill?
The machine is designed for cosmetic creams, lotions, gels, toners, and other products compatible with its piston filling system and 5–80 ml dosing range.
What types of patterns can the machine create?
It can create layered or particle-filled decorative effects by coordinating product dispensing with the vertical movement of the container. The final pattern depends on product viscosity, color combination, filling parameters, and container shape.
Can the machine fill high-viscosity cosmetic cream?
Yes, the piston filling system is designed to handle cream and other viscous cosmetic materials. A product sample is recommended for testing because filling performance depends on viscosity and formulation.
What information is required before ordering?
Customers should provide the product viscosity, filling volume, container dimensions, container opening diameter, product sample, and an image or video of the required filling pattern.
What Is Cosmetic Pattern Filling?
Cosmetic pattern filling combines controlled product dosing with coordinated vertical movement to create visible layers, suspended particles or other decorative effects inside transparent packaging. The final appearance depends on the product formulation, viscosity, color combination, filling sequence and container shape.
Best-Suited Products
The ZS-PGF5 is suitable for small-volume cosmetic and personal-care products such as facial creams, moisturizing creams, lotions, gels, toners, eye creams and particle-containing cosmetic formulations that require both controlled dosing and a distinctive visual appearance.
Pattern Filling vs Standard Piston Filling
A standard piston filler mainly focuses on dosing a fixed volume into a container. The ZS-PGF5 adds coordinated vertical movement and dual-station positioning, making it more suitable for applications where the appearance of the filled product—such as layering or suspended decorative particles—is part of the final packaging design.
Before Ordering, Please Confirm
- Product sample and formulation
- Product viscosity
- Whether particles or decorative inclusions are present
- Target filling volume
- Container sample and dimensions
- Container opening diameter
- Required filling pattern or reference image/video
- Required voltage and frequency
Need Help Confirming the Pattern Filling Setup?
Send us your product sample, viscosity, target filling volume, container dimensions and required pattern reference. We can help confirm whether the ZS-PGF5 and its filling setup are suitable for your cosmetic product.
