Description
The ZONESUN ZS-RG001 is an automatic bottle cap liner insertion machine designed for placing aluminum foil or compatible liners into caps before downstream capping and sealing. It integrates liner feeding, cap positioning, liner insertion and optional rejection in a compact tabletop system.
The machine supports compatible cap diameters of 30–80 mm with customization available and operates at approximately 20–35 pieces/min. The optional reject system removes caps without correctly inserted liners to improve cap-preparation consistency.
Technical Specifications
| Machine Model | ZS-RG001 |
|---|---|
| Voltage | 110V / 220V |
| Power | 200W |
| Working Head | 1 |
| Applicable Cap Diameter | 30–80 mm (Customizable) |
| Working Speed | 20–35 pieces/minute |
| Machine Weight | 160 kg |
| Reject System | Optional |
Key Features
- Automatic Liner Feeding & Insertion: Vertical feeding and insertion mechanism continuously supplies aluminum foil liners to the working position and automatically inserts them into bottle caps.
- Dedicated Liner Feeding Mechanism: Guides individual foil liners toward the insertion head in an orderly manner to support stable and continuous production.
- Adjustable Cap Positioning System: Adjustable guides and positioning components align caps accurately with the insertion station and accommodate compatible cap sizes.
- 20–35 Pieces/Minute Output: Motor-driven conveyor transports caps continuously through the working station for efficient automatic liner insertion.
- Optional Reject System: Automatically detects and rejects caps without properly inserted aluminum foil liners for improved packaging quality control.
- Touch-Screen Control Panel: Provides centralized machine operation with clearly arranged controls for convenient daily use.
- Compact Tabletop Structure: Space-saving machine design is suitable for production environments where installation space is limited.
Benefits
- Automatic Liner Insertion — Automates liner feeding and insertion to reduce repetitive manual placement and improve production efficiency.
- Consistent Cap Preparation — Accurate positioning and liner insertion help ensure caps are properly prepared for subsequent bottle sealing operations.
- Flexible Cap Compatibility — Adjustable positioning supports cap diameters from 30–80 mm, with customization available for specific packaging requirements.
- Improved Quality Control — Optional reject system removes caps without inserted liners before they proceed to subsequent packaging processes.
- Continuous Production — Integrated conveyor transports caps steadily through the insertion station at 20–35 pieces/minute.
- Space-Saving Installation — Compact tabletop structure makes the machine suitable for smaller workshops and existing packaging lines.
- Reduced Manual Labor — Automated feeding, positioning, insertion, and optional inspection reduce operator involvement in cap preparation.
Application
Ideal for automatically inserting aluminum foil liners into bottle caps before the caps enter subsequent capping and sealing processes. Suitable for food, beverage, cosmetic, personal care, and daily chemical packaging applications using compatible lined bottle caps. The machine supports 30–80 mm cap diameters with customization available for different cap specifications.
Touch-Screen Control
The touch-screen interface provides centralized machine operation, with clearly arranged start and emergency-stop controls for convenient daily use.
Automatic Liner Feeding & Insertion
The vertical feeding and insertion mechanism supplies aluminum foil liners to the working position and inserts them into bottle caps automatically.
Adjustable Cap Positioning
Adjustable guide and positioning components help align caps with the insertion station, allowing the setup to be adapted to compatible cap sizes.
Dedicated Liner Feeding Mechanism
The liner feeding assembly guides individual aluminum foil liners toward the insertion head for orderly, continuous operation.
Optional Reject System
Automatically detects and rejects caps without inserted aluminum foil liners, ensuring only qualified caps are delivered and improving product quality.
Integrated Conveyor Drive
The motor-driven conveyor transports caps through the working station for continuous processing, with an operating speed of 20-35 pieces per minute.
Best-Suited Applications
- Food and beverage bottle caps
- Cosmetic and personal-care closures
- Household and daily-use product caps
- Caps prepared for downstream induction sealing
- Compatible 30–80 mm lined closures
Cap & Liner Compatibility
Cap diameter, cap depth, liner diameter, liner thickness and liner material should be confirmed before configuration. The listed cap diameter range is 30–80 mm.
What Should Be Confirmed Before Ordering?
- Cap outer diameter and height
- Cap internal structure
- Liner diameter and thickness
- Liner material
- Target pieces/min
- Whether the reject system is required
- 110V or 220V power requirement
- Cap and liner samples for testing
Frequently Asked Questions
What cap sizes are supported?
30–80 mm cap diameter is listed, with customization available.
What is the working speed?
20–35 pieces/min.
Does it insert liners automatically?
Yes. Liner feeding and insertion are automated.
Is the reject system included?
The reject system is listed as optional.
Can it prepare caps for induction sealing?
Yes. Compatible foil-lined caps can be prepared before downstream bottle capping and induction sealing.
Need Help Confirming Cap & Liner Compatibility?
Send us your cap sample, cap dimensions, liner sample, liner dimensions and target output.
