ZONESUN ZS-AFC20F Automatic Powder Vial Filling and Crimp Capping Machine
The ZONESUN ZS-AFC20F powder vial filling and capping monoblock combines vial infeed, auger powder dosing, stopper placement and pressing, and flip-off cap crimping in one compact unit. Its synchronized star-wheel system moves vials between workstations, with a listed reference capacity of 15–20 bottles per minute.
The recommended filling range is 0.15–5 g, customizable, with a 2 L hopper. The auger setup, vial handling and closure tooling are selected to suit the powder, dose and packaging format. Touchscreen controls provide operating settings for repeat production.
Technical Specifications
| Machine Model | ZS-AFC20F |
|---|---|
| Power Supply & Power | 110 V / 220 V, 50–60 Hz, 1800 W |
| Recommended Filling Range | 0.15–5 g (customizable) |
| Working Capacity | 15–20 bottles/min |
| Hopper Capacity | 2 L |
| Suitable Bottle Size | Ø15–30 mm × H35–60 mm |
| Suitable Cap Size | Ø10–25 mm |
| Machine Dimensions | Approx. 2030 × 1500 × 1570 mm |
| Main Machine Package Dimensions | Approx. 1100 × 960 × 1250 mm |
| Vibratory Bowl Package Dimensions | Approx. 750 × 440 × 720 mm |
| Frame Package Dimensions | Approx. 980 × 560 × 570 mm |
| Package Weight | Approx. 385 kg |
Applications
Designed for compatible powder vial packaging in cosmetic, pharmaceutical and chemical applications. Provide powder samples, bulk density, flow characteristics, target dose and vial and closure samples to assess feeding, auger dosing and crimp quality. Any application-specific facility or process requirements should be confirmed separately.
Machine Details
Touchscreen Control Panel
The user-friendly touchscreen provides direct access to operating settings and parameter adjustment.
Automatic Vial Infeed
The infeed turntable organizes vials and transfers them smoothly to the filling station.
Accurate Auger Powder Filling
The auger filling system dispenses a consistent powder dose into each vial and supports interchangeable augers for compatible fill volumes.
Central Star-Wheel Transfer
The star wheel coordinates vial movement between the filling, stopper-feeding, stopper-pressing, cover-feeding, and capping stations.
Automatic Stopper and Cover Feeding
Vibratory bowls orient and supply inner stoppers and outer covers for automatic placement.
Key Features
- Integrated powder filling, stoppering and flip-off cap crimping
- Auger dosing with interchangeable augers for compatible fill quantities
- 2 L hopper and customizable 0.15–5 g recommended filling range
- Automatic vial infeed and coordinated star-wheel transfer
- Vibratory feeding of inner stoppers and outer caps
- Touchscreen parameter adjustment
How the Powder Vial Packaging Process Works
- Confirm the powder, target dose, selected auger, vial, stopper and cap format.
- Prepare the hopper and closure feeders according to the supplied operating instructions.
- The infeed turntable supplies vials to the central star wheel.
- The auger dispenses powder into each positioned vial.
- The stopper feeding and pressing stations insert the compatible inner stopper, followed by cap feeding and crimping.
- Check sample fill weights, stopper placement and crimp quality before continuous production.
How to Choose the Right Configuration
Send the powder name and sample, bulk density, flow behavior, particle details, target fill weight and required output. Provide vial drawings, neck dimensions, stoppers and flip-off caps. Confirm the auger, hopper arrangement, star-wheel tooling, closure feeders, crimping setup, voltage and utility requirements before ordering.
Frequently Asked Questions
What is the recommended powder filling range?
The listed range is 0.15–5 g, with customization available. Confirm the auger and dosing setup using the actual powder and target weight.
How fast does the ZS-AFC20F run?
The reference capacity is 15–20 bottles per minute. Actual output depends on the powder, dose, vial and closure configuration.
Can it insert stoppers and crimp flip-off caps?
Yes. The supplied description includes stopper feeding and pressing, outer-cap feeding and flip-off cap crimping in the same unit. Matching vial and closure samples are needed to confirm tooling.
What vial and cap sizes are listed?
The specified vial size is Ø15–30 mm in diameter and 35–60 mm in height. The listed cap diameter is Ø10–25 mm. Confirm the neck and stopper dimensions as well as the outer dimensions.
What filling accuracy can I expect?
A numerical accuracy value is not provided in the current specifications. Confirm dose repeatability through tests with the actual powder, selected auger and target fill weight.
Can it also fill liquids?
This configuration uses auger dosing for powders. For liquids, consider a machine equipped with a suitable liquid filling pump, such as the ZS-AFC20, and confirm the application separately.
Related Packaging Equipment
For liquid vials or alternative powder packaging formats, compare these machines:
- ZONESUN ZS-AFC20 Automatic Vial Peristaltic Pump Liquid Filling Capping Machine
- ZONESUN ZS-PFSL1 Automatic Powder Auger Filling Sealing Machine
For powder testing, vial and closure matching, customized dosing or a quotation, use the online chat window on this page to speak with ZONESUN.
