Description
The ZONESUN ZS-AFC18 is a fully automatic 4-head magnetic pump small-dose vial filling and capping line designed for compatible free-flowing, particle-free liquids in vials and other small-dose containers. Four filling channels operate simultaneously to support controlled dosing and efficient production at 60–70 bottles per minute.
The standard filling range is 5–50ml with specified filling accuracy of approximately ±1%. After filling, the machine automatically places closures and completes crimp capping through a dual-station capping system. Star-wheel indexing coordinates container movement through the integrated process. SUS304 stainless steel is specified for filling needles and the outer vibratory bowl.
Technical Specifications
- Model: ZS-AFC18
- Filling Volume: 5–50 ml
- Filling Accuracy: ±1%
- Pump Type: Magnetic pump
- Number of Pump Heads: 4
- Production Capacity: 60–70 bottles/min
- Power Supply: 220V, 50Hz, 5A
- Machine Weight: 1000 kg
- Filling System: 4-head magnetic pump filling
- Positioning System: Star-wheel indexing
- Capping System: Dual-station crimp capping
- Capping Qualification Rate: ≥99.9%
- Outer Vibratory Bowl Material: SUS304
- Filling Needle Material: SUS304
Control Panel
Centralized touchscreen control provides convenient machine operation, parameter adjustment, and production monitoring.
Vial Unscrambling & Feeding
The loading turntable organizes vials and feeds them continuously into the conveyor for automatic processing.
Vial Conveyor System
The conveyor guides vials smoothly toward the star-wheel processing station for continuous production.
Dual-Station Filling & Capping System
Star-wheel positioning holds each vial securely through filling, cap placement, and capping for stable automatic processing.
Magnetic Pump Filling System
Magnetic pumps provide controlled liquid dispensing for accurate and consistent vial filling.
Why Choose the ZS-AFC18?
✅ 60–70 Bottles/Min — High-Speed Small-Dose Vial Production: Fully automated vial unscrambling, 4-head magnetic pump filling, dual-station cap placement, and crimp capping delivers 60–70 bottles per minute for continuous high-efficiency processing of oral liquid, essential oil, pharmaceutical, and other small-dose vial products
✅ 4-Head Simultaneous Magnetic Pump Filling — Efficient Controlled Dispensing: Four magnetic pump heads fill simultaneously with ±1% filling accuracy, providing controlled liquid dispensing for consistent small-dose quantities across every vial throughout high-speed 60–70 BPM production runs
✅ 5–50ml Filling Range — Small-Dose Vial Compatibility: Filling system covers the 5–50ml range, making the line particularly suitable for oral liquids, essential oils, injectable liquids, pharmaceutical vials, and other small and medium-dose liquid products packaged in crimp-cap vials
✅ ±1% Filling Accuracy — Consistent Liquid Dosing: Magnetic pump filling system delivers ±1% filling accuracy for consistent dose compliance across every vial in pharmaceutical, food, chemical, and research liquid packaging applications requiring precise small-dose filling
✅ Precision Star-Wheel Indexing — Stable Vial Positioning Through Every Station: Star-wheel indexing accurately positions and securely holds each vial during filling → closure placement → crimp capping, ensuring stable, consistent processing at every station without vial movement or misalignment at 60–70 BPM
✅ ≥99.9% Capping Qualification Rate — Reliable Crimp Cap Closure: Dual-station crimp capping system achieves a specified ≥99.9% capping qualification rate, ensuring reliable, consistent vial closure for finished pharmaceutical, oral liquid, and essential oil products requiring secure crimp cap sealing
✅ SUS304 Contact Parts — Durable Hygienic Construction: Filling needles and outer vibratory bowl are specified as SUS304 stainless steel, providing durable, corrosion-resistant, hygienic liquid-contact surfaces for pharmaceutical, food, and chemical vial filling applications
✅ Line Integration — Expandable Continuous Vial Processing: Operates independently or connects with upstream bottle washing and drying equipment (e.g. ZS-UVS3 drying tunnel) to form a complete Bottle Washing → Drying → Filling → Cap Placement → Crimp Capping continuous vial production line
Ideal Applications
Oral Liquid & Pharmaceutical Vial Filling: High-speed automated 4-head magnetic pump filling, cap placement, and crimp capping of oral liquid medicines, nutritional supplements, and pharmaceutical vial products requiring 5–50ml filling range, ±1% accuracy, and ≥99.9% crimp cap sealing qualification rate
Essential Oil & Aromatic Liquid Vial Filling: Automatic vial unscrambling, magnetic pump filling, and crimp capping of essential oils, aromatic liquids, fragrance concentrates, and other compatible low-viscosity liquid products packaged in small-dose crimp-cap vials
Injectable Liquid Vial Filling: Controlled 4-head magnetic pump filling and dual-station crimp capping of injectable liquid products in compatible vials, with star-wheel indexing for stable positioning and SUS304 contact surfaces for hygienic production — actual configuration to be matched to specific production requirements
Food & Nutritional Liquid Vial Packaging: Automatic filling and crimp capping of small-dose food liquids, health drink concentrates, functional liquid supplements, and other compatible food-grade liquid products requiring 5–50ml vial filling and reliable crimp cap closure
Chemical & Laboratory Liquid Vial Filling: Automated magnetic pump filling and crimp capping of chemical reagents, laboratory liquid samples, research liquid products, and specialty chemical solutions packaged in compatible small-dose crimp-cap vials for research, quality control, and industrial applications
