Description
The ZONESUN ZS-AFS07R Automatic Rotary Cup Filling and Sealing Machine is designed for packaging yogurt, sauces, juice, dips, dairy products, cosmetic creams, and other flowable products in preformed cups. It integrates automatic cup feeding, servo gear pump filling, film placement and detection, heat sealing, and finished-cup discharge in one compact rotary system.
The machine operates at 1200–1400 cups/hour and supports a customizable filling range of 10–100 ml with ±1% accuracy. Anti-drip filling nozzles help keep the working area clean, while the 50 L hopper can be equipped with optional heating and mixing functions to suit different different different product characteristics.
Key Specifications
- Machine Model: ZS-AFS07R
- Voltage: 110/220 V, 50–60 Hz
- Power: 2.8 kW
- Working Speed: 1200–1400 cups/hour (depending on filling volume)
- Filling Range: 10–100 ml (customizable)
- Filling Accuracy: ±1%
- Filling Pump: Gear Pump
- Sealing Temperature: 0–400°C
- Applicable Cup Size: Customizable
- Hopper Capacity: 50 L
- Air Pressure: 0.8 MPa
- Machine Dimensions (L × W × H): About 2300 × 1200 × 1800 mm
- Package Dimensions (L × W × H): About 1560 × 1360 × 1860 mm
- Package Weight: About 598 kg
Touchscreen Control Panel
Operators can directly adjust filling volume and production parameters through the HMI, making operation and product changeovers more convenient.
Servo Gear Pump Filling System
The servo-driven gear pump allows easy filling adjustment, while the anti-drip nozzle reduces splashing and improves filling cleanliness.
50L U-Shaped Hopper
The 50L U-shaped hopper promotes smooth material flow and reduces residue, with optional heating and mixing for different product requirements.
Rotary Indexing System
The rotary indexing table accurately transfers cups between filling, film placement, sealing, and discharge stations for continuous automated production.
Film Placement and Detection System
Automatically places sealing film onto the cup and monitors film availability and placement to help prevent missing seals and production interruptions.
Heat Sealing Unit
Applies consistent heat and pressure to create reliable seals, with molds customized according to cup shape and rim dimensions.
Customized Cup Holding Molds
Cup holding molds are customized according to the cup shape and rim dimensions, while outfeeding conveyor automatically transfers finished cups to the next packaging process.
Why Choose the ZS-AFS07R?
✅ Fully Integrated Rotary System — Cup Feeding to Sealed Output in One Machine: Combines automatic cup feeding, servo gear pump filling, film placement and detection, heat sealing, and finished-cup discharge into one compact rotary platform — eliminating separate manual cup loading, filling, and sealing stations for yogurt, sauce, juice, dairy, and cosmetic cream cup packaging at 1200–1400 cups/hour.
✅ ±1% Filling Accuracy — Servo Gear Pump Precision for Flowable Products: Servo-driven gear pump delivers ±1% volumetric filling accuracy across the 10–100ml fill range, providing consistent net content control for thin-to-medium viscosity liquids, sauces, yogurt, dairy products, and cosmetic creams in preformed cup packaging requiring precise fill volume compliance.
✅ Anti-Drip Nozzle — Clean Filling for Hygienic Cup Sealing: Anti-drip filling nozzles prevent product drips between fill cycles, keeping cup rims and the sealing area clean — reducing seal contamination that can cause poor heat seal integrity, and maintaining a clean working environment during continuous 1200–1400 cups/hour rotary cup filling and sealing production.
✅ Film Detection System — Prevents Missing Seals & Production Interruptions: Automatic film placement and detection system monitors film availability and correct positioning before each sealing cycle — triggering alerts and preventing unsealed cups from passing through the heat sealing station, protecting product integrity and reducing waste on the automatic rotary cup filling and sealing line.
✅ 50L Hopper with Optional Heating & Mixing — Handles Varied Product Characteristics: The 50L U-shaped hopper with optional heating and mixing functions accommodates a range of flowable product viscosities and temperature sensitivities — from cold-fill ambient dairy and sauce products through warm-fill cosmetic cream and high-viscosity products requiring maintained temperature and agitation for consistent gear pump feeding.
✅ Customized Cup Molds — Flexible Cup Format Compatibility: Cup holding molds and heat sealing dies are customized to match specific cup shapes and rim dimensions, allowing the ZS-AFS07R to be configured for different preformed cup formats — supporting dairy cups, sauce portion cups, juice cups, cosmetic cream jars, and other preformed cup packaging formats with matched tooling.
Ideal Applications
Yogurt & Dairy Product Cup Filling and Sealing: Automatic servo gear pump filling and heat sealing of fresh yogurt, drinkable yogurt, dairy desserts, and other dairy product formulations into preformed cups — with anti-drip nozzles maintaining clean cup rims for reliable heat seal integrity and film detection preventing unsealed cups on automated dairy cup packaging lines at 1200–1400 cups/hour.
Sauce, Dip & Condiment Portion Cup Packaging: Automatic rotary filling and heat sealing of sauces, dips, condiments, salad dressings, and other flowable food product formulations into preformed portion cups — with ±1% gear pump filling accuracy for consistent net content and customized cup holding molds accommodating different portion cup formats on food service and retail sauce cup packaging lines.
Juice & Beverage Cup Filling and Sealing: Automatic filling and film heat sealing of juices, smoothies, beverages, and other flowable liquid food products into preformed cups — with servo gear pump filling accuracy, rotary indexing for continuous production, and film placement detection ensuring complete sealed cup output at 1200–1400 cups/hour on juice and beverage cup packaging lines.
Cosmetic Cream & Personal Care Product Cup Packaging: Automatic gear pump filling and heat sealing of cosmetic creams, moisturizers, face masks, hair treatments, and other personal care product formulations into preformed cosmetic jars and cups — with optional hopper heating maintaining cream consistency during filling and customized cup molds accommodating different cosmetic jar and cup formats on automatic cosmetic cup filling and sealing lines.
Food Service Portion Pack & Institutional Cup Filling: High-speed rotary cup filling and sealing of single-serve food service portion packs including butter, jam, honey, coffee creamer, and other condiment portions in preformed cups — with 1200–1400 cups/hour output, ±1% fill accuracy, and heat-sealed film closure producing retail- and food-service-ready sealed portion cups for institutional and commercial food packaging applications.
