Description
The ZONESUN ZS-RSV4L Semi-Automatic Multi-Color Swirl Cream Filling Machine is designed for decorative filling of one to four compatible cosmetic creams or pastes into jars and other containers. It is especially suitable for products such as whipped hair butter, body butter, decorative cosmetic cream and similar formulas where the finished swirl or layered appearance is part of the product presentation.
The machine combines servo-controlled piston filling, four independent 30 L double-jacket hoppers, multi-axis nozzle adjustment and customized container holders. The jacketed hoppers can use warm water or thermal oil to help maintain product temperature, while optional mixing can be added when the formula requires more stable consistency.
Technical Specifications
| Model | ZS-RSV4L |
|---|---|
| Power Supply | 220 V, 50 Hz; customizable |
| Power | 4 kW |
| Air Pressure | 0.5–0.6 MPa |
| Reference Filling Speed | Approx. 200–1000 bottles/hour, depending on container, formula and pattern |
| Filling Range | 50–350 ml |
| Filling Method | Servo-controlled piston filling |
| Number of Colors | 1–4 colors |
| Hopper Capacity | 30 L × 4, double-jacket type |
| Container Size | Customized according to sample |
| Machine Size | Approx. 1400 × 1850 × 2715 mm |
Performance note: Filling speed, swirl definition and pattern repeatability depend on formula viscosity, temperature, color-to-color consistency, fill ratio, container geometry and nozzle movement settings.
Touchscreen Control
The touchscreen interface allows operators to adjust filling parameters and monitor machine operation for different recipes and pattern settings.
Double-Jacket Product Hoppers
Four independent 30 L double-jacket hoppers can help maintain the working temperature of each color using warm water or thermal oil. Optional mixing can be added when the formula benefits from continuous agitation.
Multi-Axis Nozzle Adjustment
The filling nozzles can be adjusted forward, backward, left, right, up and down to match different container openings, filling positions and decorative pattern requirements.
One-to-Four-Color Pattern Filling
The machine can work with one to four material channels. Filling ratios and nozzle movement can be adjusted to create different swirl, layered or customized decorative effects for compatible formulas.
Servo Piston Filling System
Servo-controlled piston filling provides controlled volumetric dosing for viscous creams and pastes. The final setting should be matched to the product viscosity and required color ratio.
Customized Container Holders
Dedicated holders stabilize jars or other compatible containers during filling. Holders are customized according to the actual container dimensions and shape.
Electrical Control System
Independent servo drives and electrical controls coordinate filling volume and pattern-forming movements for repeatable machine operation.
Best-Suited Products
The ZS-RSV4L is best suited to viscous cosmetic creams and pastes that can hold a decorative pattern after filling. Typical examples include whipped hair butter, body butter, styling cream, decorative skincare cream and other multi-color cosmetic products.
Needs separate evaluation: water-like liquids, highly foaming formulas, products containing large particles or fibers, formulas that separate quickly, extremely stiff non-flowing pastes, or color combinations with very different viscosities.
What Determines the Swirl Pattern?
| Factor | Effect |
|---|---|
| Viscosity | Determines how well each color flows and holds the decorative shape. |
| Temperature | Changes product flow and can affect pattern sharpness. |
| Color Ratio | Controls the visible proportion of each color. |
| Nozzle Movement | Influences swirl size, direction and pattern density. |
| Container Shape | Changes the filling path and the way the pattern appears through the package. |
Semi-Automatic Pattern Filling
The ZS-RSV4L is a semi-automatic system: the operator places the container into the customized holder, while the machine controls the multi-color filling process. This format is suitable for flexible production where product appearance and formula changeover are more important than fully automatic container feeding.
Before Ordering, Please Confirm
- Reference photo or video of the desired finished swirl pattern
- Formula name and approximate viscosity for each color
- Whether the colors have similar or different viscosities
- Required number of colors: 1, 2, 3 or 4
- Target filling volume between 50 and 350 ml
- Desired ratio of each color
- Container dimensions, shape and opening size
- Required output per hour
- Whether hopper heating / temperature holding is required
- Whether hopper mixing is required
- Required voltage and available compressed-air supply
- Whether sample filling and pattern testing is required before production
Frequently Asked Questions
Can it fill fewer than four colors?
Yes. The system supports one to four colors. The final nozzle and recipe setup should be confirmed for the intended product.
Can it create exactly the same swirl with every formula?
No. Pattern formation depends strongly on viscosity, temperature, color ratio, nozzle movement and container geometry. Actual formula testing is required for a new product.
Can the hopper keep body butter warm?
The double-jacket hopper can use warm water or thermal oil to help maintain working temperature. The appropriate temperature must be determined from the actual formula.
Can it fill water-like products?
This machine is primarily intended for viscous creams and pastes that can maintain a decorative pattern. Very low-viscosity liquids may not produce the intended swirl effect.
Can different jar sizes be used?
Yes, but the container holder and nozzle position must match the actual jar. Large size changes may require different holders or setup adjustments.
Need Help Confirming Your Multi-Color Cream?
Send us your formula viscosity, container dimensions, target fill volume, number of colors and reference image of the desired pattern. We can evaluate the hopper, holder, nozzle and filling-sequence requirements before production. Use the chat window on this page to contact ZONESUN.
