ZONESUN ZS-XG21U Automatic Bar Top T-Corking Machine for Spirits Bottling Lines with Vibratory Feeder

Description

The ZONESUN ZS-XG21U is a high-speed automatic T-corker designed for inserting T-shaped (bar-top) stoppers into liquor bottles such as whisky, gin, and other spirits. It features a vibratory bowl sorter with noise-reduction cover, vacuum pick-and-place feeding, and a top belt pressing mechanism for stable and precise cork insertion.

With speeds of 900–1,500 bottles per hour and full customizability for different bottle and stopper sizes, this machine ensures efficient, gentle handling with minimal surface scratching and excellent integration into automated spirits bottling lines.

Technical Specifications

• Model: ZS-XG21U
• Voltage: 110V / 220V / 380V, 50–60Hz
• Power: 3 kW
• Working Capacity: 900–1,500 BPH (please verify unit with supplier)
• Suitable Cap Size: Customizable
• Suitable Bottle Height: H ≤ 300mm (customizable)
• Machine Dimensions (L×W×H): About 3000 × 1500 × 2500mm
• Package Size (Main Machine): About 2070 × 1130 × 2030mm
• Package Size (Vibratory Bowl Sorter): About 1430 × 910 × 950mm
• Package Weight: About 162 + 414 kg = 576 kg total

CONTROL PANEL

Offers a Siemens touch screen for responsive control and precise parameter adjustment to ensure stable automatic t-corker operation.

FEEDING SYSTEM

Accurately transfers T-bar stoppers to the bottle neck via vacuum suction, utilizing a lubricated insertion unit to minimize friction during pressing.

TOP BELT PRESSING MECHANISM

Applies uniform downward pressure via a motorized top belt to ensure consistent and reliable cork insertion into bottle necks in real time.

VIBRATORY BOWL SORTER

Features a noise reduction cover to orderly orient stoppers smoothly in real time while minimizing acoustic noise and preventing surface scratches.

ELECTRICAL CONTROL COMPONENTS

Houses premium circuit components to ensure synchronized motion and highly stable performance throughout the real-time machine operation.

Why Choose the ZS-XG21U?

• ✅ 900–1,500 BPH High-Speed Output: Designed for continuous, high-throughput spirits bottling line integration
• ✅ Vacuum Pick-and-Place Feeding: Precise cork pickup and placement ensures consistent, accurate T-stopper insertion every cycle
• ✅ Vibratory Bowl Sorter with Noise-Reduction Cover: Automatically sorts and orients T-corks for smooth, uninterrupted feeding
• ✅ Top Belt Pressing Mechanism: Applies controlled downward pressure for stable, secure cork insertion without bottle damage
• ✅ Minimal Surface Scratching: Gentle handling design protects premium bottle finishes and labels during the corking process
• ✅ Fully Customizable: Cap size, bottle height (H ≤ 300mm), and configuration all adjustable to your specific bottling requirements
• ✅ Triple Voltage Support: 110V / 220V / 380V, 50–60Hz — compatible with production facilities worldwide

Ideal Applications

• Whisky & Scotch: T-cork bar-top stopper insertion for single malt, blended whisky, and bourbon bottles
• Gin & Vodka: Bar-top corking for craft gin, premium vodka, and artisan spirit bottles
• Rum & Brandy: T-stopper application for aged rum, cognac, and brandy bottling lines
• Liqueur & Specialty Spirits: Corking for flavored liqueurs, herbal spirits, and premium specialty alcohol products
• Wine & Craft Beverages: Bar-top cork insertion for natural wine, craft cider, and other premium bottled beverages