ZONESUN ZS-XG6100 Tabletop Four-Wheel Spindle Capping Machine
The ZONESUN ZS-XG6100 tabletop pneumatic capping machine uses four friction wheels to tighten compatible screw-type closures, including many pump heads, spray caps, and standard bottle caps. Its compact format supports product testing, small batches, and routine bottle capping without a full-size conveyor line.
An air compressor is required and sold separately.
Specifications and Configuration Comparison
| Parameter | Without Bottle Clamping | With Bottle Clamping |
|---|---|---|
| Bottle clamping structure | Not included | Included |
| Recommended bottle handling | Stable bottles secured by the operator or a suitable fixture | Lightweight, narrow, or easily rotating bottles requiring extra support |
| Model | ZS-XG6100 | |
| Bottle height | 100–230 mm | |
| Standard cap diameter | 20–50 mm | |
| Maximum custom cap size | Up to 90 mm, subject to confirmation | |
| Working speed | 20–60 bottles/min (depending on bottle and caps) | |
| Voltage | AC 220V / 110V, 50–60 Hz | |
| Power | 120 W | |
| Working mode | Manual / Automatic | |
| Machine size | 475 × 350 × 550 mm | |
| Net weight | 28 kg | |
| Package size | 665 × 365 × 560 mm | |
| Gross weight | 35.5 kg | |
| Air compressor connector | OD 8 mm | |
| Air compressor | Required; sold separately | |
Shared specifications above are those listed for the ZS-XG6100. Confirm final dimensions and handling arrangements for the selected configuration.
Applications
- Cosmetic and personal care bottles: Compatible screw-type pump, spray, and standard closures.
- Food, beverage, and sauce packaging: Bottle cap tightening after confirming the container and closure design.
- Cleaning products, household chemicals, pesticides, and fertilizers: Compatible bottle applications with suitable handling and cap alignment.
- Tabletop production stations: Product testing, small batches, and routine capping tasks.
Cap compatibility depends on closure shape, dimensions, and bottle stability. Share the actual bottle and cap before selecting a configuration.
Product Images and Machine Details
Control Box
Controls the pneumatic and electrical systems, with adjustments for speed, torque, and working mode.
Bottle Height Wheel
Adjusts the working height to align the bottle with the capping head and accommodate different bottle sizes.
Four-Wheel Capping Module
Four friction wheels grip compatible pump closures evenly. Adjustable positioning supports alignment and smooth capping.
Dual Drive Motors
Dual motors drive the capping heads independently to support torque delivery and capping efficiency.
Key Features
- Four-wheel spindle capping: Friction wheels tighten compatible screw closures evenly.
- Compact tabletop design: The listed machine size is 475 × 350 × 550 mm.
- Manual or automatic working mode: Select the operating mode for the confirmed loading process.
- Adjustable bottle height: Height adjustment supports bottles within the specified 100–230 mm range.
- Speed and torque adjustment: Control-box settings support setup for the selected bottle and cap.
- Dual drive motors: Independently drive the capping heads.
- Optional bottle clamping: Adds support for containers that may rotate or shift during tightening.
Operating Process
- Connect the selected 110V or 220V electrical supply and the required separate air compressor.
- Adjust working height and friction-wheel positioning to match the bottle and cap.
- Select the operating mode and set speed and torque using sample trials.
- Present the bottle and screw-type cap in the position required by the confirmed operating procedure.
- Use the selected bottle support or clamping arrangement during tightening.
- Remove and inspect the capped bottle, checking closure quality before continuing.
Selection and Configuration
Provide bottle height and diameter, cap outer diameter and height, cap type, thread style, and clear photos or samples. Explain whether the bottle tends to rotate and whether additional clamping is needed. Confirm target speed, the selected 110V or 220V version, and compressed-air requirements. The standard cap range is 20–50 mm; discuss any larger format separately, including the listed maximum custom size of 90 mm. Confirm the supplied tooling and bottle support before ordering.
Frequently Asked Questions
Can the ZS-XG6100 tighten pump heads and spray caps?
Many screw-type pump, spray, and standard closures can be used. Compatibility depends on the cap shape, diameter, thread design, and bottle stability; provide samples or photos for confirmation.
What is the standard cap diameter range?
The standard cap diameter range is 20–50 mm. Confirm the cap shape, height, thread design, and actual fit against the selected machine configuration.
Can it handle caps larger than 50 mm?
The supplied specification lists customization up to a maximum cap size of 90 mm. This requires a separate compatibility assessment and is not the standard cap range.
Which bottle-clamping configuration should I choose?
The version without bottle clamping suits stable bottles that can be secured by the operator or a suitable fixture. The clamping version adds support for lightweight, narrow, or easily rotating bottles.
Does the machine require an air compressor?
Yes. An air compressor is required and is sold separately. The listed connector size is OD 8 mm. Confirm the required air pressure and consumption for the selected setup before ordering.
Does automatic mode include automatic bottle and cap feeding?
The listed operating modes are manual and automatic. These mode settings do not establish automatic bottle conveying, cap sorting, or cap placement. Confirm the required loading method and operating sequence with ZONESUN.
Related Capping Equipment
Compare these alternatives for different capping stations and production layouts. Confirm container handling, closure compatibility, and feeding requirements for each model.
- ZONESUN ZS-XG1870 Tabletop Pneumatic Spindle Capping Machine for 18–70mm Caps
- ZONESUN ZS-XG16 Automatic Pneumatic Spindle Capping Machine
Confirm Your Bottle and Cap Configuration
Use the online chat on this page to send bottle and cap dimensions, cap type, and clear photos or a video. The ZONESUN team can help confirm the ZS-XG6100 configuration, clamping option, and air-supply requirements before ordering.
